17/06/2024 21:25:40
充电接口(欧洲、中东和非洲)(拆卸和更换)
校正代码 44011632 0.60 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。 注意:执行下述程序时,请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。
- 2023-11-02: Corrected nut size and torque figure in Installation step 5.
- 2023-08-25: Added link to charge port voltage check procedure.
- 2023-07-07: Cleaned up procedure.
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
警告
执行暴露在高压之下的任何程序之前,请取下佩戴的所有首饰(手表、手链、戒指、项链、耳环、身份牌、穿刺饰品等),并取出口袋中的所有物品(钥匙、硬币、钢笔、铅笔、工具、钮扣等)。
警告
如果需要为了安全地执行程序而佩戴矫正护目镜,请确保护目镜牢固地固定到头上并且不会掉落。
警告
只有接受过高压安全意识培训并完成全部所需认证课程(如适用)的维修技师才允许执行此程序。处理高压线缆、母排或接头时,务必全程穿戴最低防护等级为 0(1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关手套和安全性的其他信息,请参阅技术注意事项 TN-15-92-003高压安全意识注意事项
。
注
本程序适用于此零件的全球更新版本。此零件的原始版本对应的程序如下:
充电接口(拆卸和更换).
拆卸
- Open all four doors.
- Lower the LH front window.
- Move the driver and front passenger seats fully forward.
- Open the liftgate.
- Remove the rear trunk parcel shelf. See 行李架 - 后备箱(拆卸和更换).
- Remove the rear trunk load floor. See 后备箱负重底板 - 后部(拆卸和更换).
- Remove the side trunk load floor. See 后备箱负重底板 - 侧面(拆卸和更换).
- Remove the trunk sill trim. See 饰板 - 门槛 - 后备箱(拆卸和更换).
- Remove the LH 2nd row seat outer bolster. See 承梁 - 外 - 座椅 - 第二排 - LH(拆卸和更换).
-
Fold the LH 2nd row 60 seat
down.
注Seat can be folded from the backrest button or trunk switch.注Since the seat cushion is not present, protect the seat as required.
- Open the charge port door using the vehicle touchscreen.
- Open the hood.
- Remove the rear underhood apron. See 前备箱挡板 - 后部(拆卸和更换).
- Disconnect LV power. See 低压电源(断开和连接).
- Perform the charge port voltage check procedure. See 充电接口电压检查.
- Remove the rear wall rear trunk trim. See 饰板 - 后备箱 - 后围(拆卸和更换).
- Remove the LH trunk load floor bracket. See 支架 - 后备箱负重底板- LH(拆卸和更换).
- Remove the trunk floor front trim. See 饰板 - 前 - 底板 - 后备箱(拆卸和更换).
-
Release the LH upper C-pillar trim,
and then set it aside. See 饰板 - C 柱 - 上 - LH(拆卸和更换).
注Do not remove the lower bolt that attaches the LH 2nd row seat belt retractor.
- Remove the LH trunk side trim. See 饰板 - 侧 - 后备箱 - LH(拆卸和更换).
-
Disconnect the charge port latch
electrical connector.
注Take note of the harness routing.注Pull the red locking tab outwards to release the lock, and then pull again to release the electrical connector.
-
Disconnect the charge port electrical
connector.
注Carefully remove the white locking tab. Press the tab to release the electrical connector from the charge port. Continue to pull off the connector. The connector is intended to disengage the safety cap when released.
- Remove the charge port to HV battery busbar safety cap. See 安全盖 - 母排 - 充电接口至高压电池(欧洲、中东和非洲)(拆卸和更换).
-
Remove the nuts (x2) that attach the
charge port busbars to the charge port, and then remove the busbar leads from the
studs.提示: 推荐使用以下工具:
- 11 毫米套筒
注Nuts have captured washers.注Take caution of any tension present with the busbars. -
Disconnect the AC inlet electrical
harness from the charge port.
注Release the dual step locking tab.
-
Release the clip that attaches the
charge port manual release cable from the body.
-
Remove the bolts (x4) that attach the
charge port to the body, and then remove the charge port from the vehicle.提示: 推荐使用以下工具:
- 10 毫米套筒
注x2 datums注The charge port is bolted to the charge port door and lines up with 2 datums.
安装
-
Install the charge port assembly into
the vehicle, and then secure it with bolts (x4).提示: 推荐使用以下工具:
- 10 毫米套筒
注x2 datums注Start by lining up the datums on the charge port with the charge port door, and then proceed to thread in all bolts.注New charge port will come pre-applied with Penetrox. -
Secure the charge port manual release
cable onto the body.
-
Connect the AC inlet harness onto the charge port.
注Secure the dual step locking tab.
-
Apply Penetrox to the backside of the busbar leads.
注Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
-
Install the nuts (x2) that attach the
charge port busbar leads to the charge port assembly.提示: 推荐使用以下工具:
- 11 毫米套筒
注Nuts have captured washers.注Nuts have captured washers.注If excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace it, if necessary. -
Inspect HV insulating gloves.
注Check gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves: https://service.tesla.com/user/documents?searchText=TN-15-92-003
-
Put on the HV insulating gloves and leather over gloves.
-
Perform a Hioki resistance test at each HV joint from the HV busbar lead to the
charge port stud (x2 HV joints).
注When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.注The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
- If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
- If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
- If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
- Remove the leather glove protectors and HV insulating gloves.
- Install the charge port to HV battery busbar safety cap. See 安全盖 - 母排 - 充电接口至高压电池(欧洲、中东和非洲)(拆卸和更换).
-
Connect the charge port electrical connector.
注Fully engage the electrical connector and white locking tab. The connector is intended to lock the safety cap in place.
-
Connect the charge port latch
electrical connector.
注Return the harness to its original routing. Harness sits in front of the busbars.注Fully engage the connector and red locking tab.
- Install the LH trunk side trim. See 饰板 - 侧 - 后备箱 - LH(拆卸和更换).
- Install the LH upper C-pillar trim. See 饰板 - C 柱 - 上 - LH(拆卸和更换).
- Install the trunk floor front trim. See 饰板 - 前 - 底板 - 后备箱(拆卸和更换).
- Install the LH trunk load floor bracket. See 支架 - 后备箱负重底板- LH(拆卸和更换).
- Install the rear wall rear trunk trim. See 饰板 - 后备箱 - 后围(拆卸和更换).
- Install the trunk sill trim. See 饰板 - 门槛 - 后备箱(拆卸和更换).
- Install the side trunk load floor. See 后备箱负重底板 - 侧面(拆卸和更换).
- Install the rear trunk load floor. See 后备箱负重底板 - 后部(拆卸和更换).
- Install the rear trunk parcel shelf. See 行李架 - 后备箱(拆卸和更换).
- Close the liftgate.
-
Restore the LH 2nd row 60 seat into
upright position.
注Remove seat cushion protection.
- Install the LH 2nd row seat outer bolster. See 承梁 - 外 - 座椅 - 第二排 - LH(拆卸和更换).
- Reconnect LV power. See 低压电源(断开和连接).
- Install the rear underhood apron. See 前备箱挡板 - 后部(拆卸和更换).
- Close the hood.
-
Verify operation of the vehicle
charging system.
- Close the charge port door.
- Raise the LH front window.
- Restore the driver and front passenger seats back to their original position.
- Close all four doors.