17/06/2024 21:25:42

母排 - 充电接口至高压电池（全球）（拆卸和更换）

校正代码 44013122 0.78 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。 注意：执行下述程序时，请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。

2023-08-25: Added link to charge port voltage check procedure.
2023-07-05: Cleaned up procedure.

警告

尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

注

本程序适用于此零件的全球更新版本。此零件的原始版本对应的程序如下：母排 - 充电接口至高压电池（拆卸和更换）.

拆卸

Open all four doors.
Lower the LH and RH front windows.
Move the driver and front passenger seats fully forward.
Open the liftgate.
Remove the rear trunk parcel shelf. See 行李架 - 后备箱（拆卸和更换）.
Remove the rear trunk load floor. See 后备箱负重底板 - 后部（拆卸和更换）.
Remove the side trunk load floor. See 后备箱负重底板 - 侧面（拆卸和更换）.
Remove the trunk sill trim. See 饰板 - 门槛 - 后备箱（拆卸和更换）.
Remove the LH and RH 2nd row seat outer bolsters. See 承梁 - 外 - 座椅 - 第二排 - LH（拆卸和更换）.
Remove the 2nd row lower seat cushion. See 座椅座垫 - 下部 - 第二排（拆卸和更换）.
Fold the LH 2nd row 60 seat down.

注
Seat can be folded from the backrest button or trunk switch.

注
Since the seat cushion is not present, protect the seat as required.
Open the charge port door using the vehicle touchscreen.
Open the hood.
Remove the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
Disconnect LV power. See 低压电源（断开和连接）.
Perform the charge port voltage check procedure. See 充电接口电压检查.
Remove the rear wall rear trunk trim. See 饰板 - 后备箱 - 后围（拆卸和更换）.
Remove the LH trunk load floor bracket. See 支架 - 后备箱负重底板- LH（拆卸和更换）.
Remove the trunk floor front trim. See 饰板 - 前 - 底板 - 后备箱（拆卸和更换）.
Remove the LH lower C-pillar trim. See 饰板 - C 柱 - 下 - LH（拆卸和更换）.
Remove the LH mid C-pillar trim. See 饰板 - C 柱 - 中部 - LH（拆卸和更换）.
Release the LH upper C-pillar trim, and then set it aside. See 饰板 - C 柱 - 上 - LH（拆卸和更换）.

注
Do not remove the lower bolt that attaches the LH 2nd row seat belt retractor.
Remove the LH trunk side trim. See 饰板 - 侧 - 后备箱 - LH（拆卸和更换）.
Disconnect the 60 seat electrical connector.
Release the harness clip for the 60 seat and the rear seat cushion.
Disconnect the charge port latch electrical connector.

注
Take note of harness routing.

注
Pull the red locking tab outwards to release the lock, and then pull again to release the electrical connector.
Disconnect the charge port electrical connector.

注
Carefully remove the white locking tab. Press the tab to release the electrical connector from the charge port. Continue to pull off the connector. The connector is intended to disengage the safety cap when released.
Release the hooks (x2) that attach the charge port safety cap to the charge port, and then remove it from the vehicle.

注
2x hooks
Remove the nuts (x2) that attach the charge port busbars to the charge port, and then remove the busbar leads from the studs.
9 Nm (6.6 lbs-ft)
提示：推荐使用以下工具：
- 11 毫米套筒
注
Nuts have captured washers.

注
Take caution of any tension present with the busbars.
Remove the LH 2nd row cushion support block. See 支撑块 - 第二排座垫 - LH（拆卸和更换）.
Remove the bolts (x2) that attach the busbars to the HV header, and then release the busbars.
9 Nm (6.6 lbs-ft)
提示：推荐使用以下工具：
- 10 毫米深套筒
注
Make sure to set the busbars aside to prevent remating with the pack port.
Remove the bolt that attaches the busbar cover access door.
9 Nm (6.6 lbs-ft)
提示：推荐使用以下工具：
- 10 毫米深套筒
注
Use a small flat screwdriver to release the cover.
Remove the busbars from the vehicle.

注
Recommend assistance.

注
Maneuver the busbars rearward, and then remove them through the liftgate. Rotate them to clear the seat bracket.

安装

Clean the HV connector contact surface of residual Penetrox with an Isopropyl Alcohol (IPA) wipe.

注
Allow 1 minute dry time after removing Penetrox.

注
New busbars come with Penetrox applied to the HV connector.
Clean the charge port assembly busbar contact surface of residual Penetrox with an IPA wipe.

注
Use a plastic trim tool to push the IPA wipe down between plastic divider.

注
Allow 1 minute dry time after removing the Penetrox.
Verify that the charge port studs (x2) are tightened to specification.
2 Nm (1.5 lbs-ft)
提示：推荐使用以下工具：
- 梅花 T10 批头
Install the busbars into the vehicle.

注
Recommend assistance.

注
Maneuver the busbars forward through the liftgate, and then rotate to clear the seat bracket.
Secure the busbars onto the HV header, and then install bolts (x2).
9 Nm (6.6 lbs-ft)
提示：推荐使用以下工具：
- 10 毫米深套筒
注
Make sure the busbars are seated flush onto the pack port to prevent arching.
Apply Penetrox to the backside of the busbar leads.

注
Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
Install the nuts (x2) that attach the charge port busbar leads to the charge port assembly.
11 Nm (8.1 lbs-ft)
注
推荐使用以下工具：
- 9 毫米套筒
注
Nuts have captured washers.

注
If excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace it, if necessary.
Inspect HV insulating gloves.

注
Check gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves: https://service.tesla.com/user/documents?searchText=TN-15-92-003
Put on the HV insulating gloves and leather over gloves.
Perform a Hioki resistance test at each HV joint from the HV busbar lead to the charge port stud (x2 HV joints).
注
When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.
注
The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
Perform a Hioki resistance test at each HV joint from the HV busbar lead to the bolt head (x2 HV joints).
注
When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.
注
The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
Remove the leather glove protectors and HV insulating gloves.
Install the bolt that attaches the busbar cover access door.
9 Nm (6.6 lbs-ft)
提示：推荐使用以下工具：
- 10 毫米深套筒
Install the LH 2nd row cushion support block. See 支撑块 - 第二排座垫 - LH（拆卸和更换）.
Secure the hooks (x2) that attach the charge port safety cap to the charge port assembly.

注
The safety cap will click into position.
Connect the charge port electrical connector.

注
Fully engage the electrical connector and white locking tab. The connector is intended to lock the safety cap in place.
Connect the charge port latch electrical connector.

注
Return the harness to its original routing: Harness sits in front of the busbars.

注
Fully engage the connector and red locking tab.
Secure the harness clip for the 60 seat and rear seat cushion.
Connect the 60 seat electrical connector.
Install the LH trunk side trim. See 饰板 - 侧 - 后备箱 - LH（拆卸和更换）.
Install the LH upper C-pillar trim. See 饰板 - C 柱 - 上 - LH（拆卸和更换）.
Install the LH mid C-pillar trim. See 饰板 - C 柱 - 中部 - LH（拆卸和更换）.
Install the LH lower C-pillar trim. See 饰板 - C 柱 - 下 - LH（拆卸和更换）.
Install the trunk floor front trim. See 饰板 - 前 - 底板 - 后备箱（拆卸和更换）.
Install the LH trunk load floor bracket. See 支架 - 后备箱负重底板- LH（拆卸和更换）.
Install the rear wall rear trunk trim. See 饰板 - 后备箱 - 后围（拆卸和更换）.
Install the trunk sill trim. See 饰板 - 门槛 - 后备箱（拆卸和更换）.
Install the side trunk load floor. See 后备箱负重底板 - 侧面（拆卸和更换）.
Install the rear trunk load floor. See 后备箱负重底板 - 后部（拆卸和更换）.
Install the rear trunk parcel shelf. See 行李架 - 后备箱（拆卸和更换）.
Close the liftgate.
Restore the LH 2nd row 60 seat into upright position.

注
Remove seat cushion protection.
Install the 2nd row lower seat cushion. See 座椅座垫 - 下部 - 第二排（拆卸和更换）.
Install the LH and RH 2nd row seat outer bolsters. See 承梁 - 外 - 座椅 - 第二排 - LH（拆卸和更换）.
Reconnect LV power. See 低压电源（断开和连接）.
Install the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
Close the hood.
Verify operation of the vehicle charging system.
Close the charge port door.
Raise the LH and RH front windows.
Restore the driver and front passenger seats.
Close all four doors.