2025-06-27
Fixed Roof Glass (Remove and Replace)
교정 코드
1020020102
2.10
바고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.
참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 ServiceManualFeedback@tesla.com으로 이메일을 보내십시오.
참고: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오.참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다.
- Open all four doors
- Lower all four windows
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Remove parcel shelf
- Open liftgate
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Remove rear headliner panel
참고6x clips, 3x location pins, 2x magnets, Pull the seal to remove
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Prepare WRD Spider 3 glass removal kit
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Apply tape to body surrounding roof glass
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Use equalizer to separate two datums from roof glass
참고2x datums, One datum is located in the front center of the roof glass, and one rdatum is located in the left rear of the roof glass, Slide equalizer up against datums and carefully separate adhesive from windshield, Note you may not be able to see the datum clearly but you can feel for it using the blade, Release the datum as it will aid in the cutting process
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Loop nylon string through wire starter
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Insert tool through roof glass urethane at rear corner
참고Take caution when doing this, Avoid damage to painted surfaces, Use the protective shield
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Pull nylon string through
참고Ensure you pull enough nylon string through to wrap around the perimeter of the glass, Both ends of the nylon string can stay inside the vehicle interior and does not need to pulled through completely
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Route nylon string around the glass
참고Make sure nylon string is placed under the seals, Do not damage seals of front windshield and liftgate
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Attach anchor point to interior of fixed roof glass assembly and secure line
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Install nylon string onto spider cutting tool
참고Follow instructions on spider tool, Feed line through opening of the cutting tool and tie a knot to secure in place, If spindle is not turned the proper direction the cutting tool will be damaged
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Secure spider cutting tool to interior side of fixed roof glass
참고Note orientation of the cutting line, Make sure line warps over large pully and holds at a 90 degree angle
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Secure angle driver to electric drill
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Use electric drill to cut urethane around roof glass
참고2x datums, 4x roof brackets, Take precaution to make sure the line goes above the datums and the roof brackets, If the line gets caught on the roof bracket then the line will break, Apply upward pressure to the line as it cuts, Suggest using the guard or a trim tool to apply pressure, If the line gets stuck then try to pull it backwards in order release from under metal roof bracket, You can also try swapping position of the anchor and cutting tool if the line is caught
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Remove cutting tools
참고Discard used nylon string, return tools to kit
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Remove roof glass from vehicle
참고4x suction cup tools, Secure suction cups to roof glass at each corner, Recommend assistance
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Remove old urethane from body
참고Ensure residual urethane is 1 mm or less in thickness
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Remove any broken datums
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Place new roof glass on support stand and prepare for installation
참고Recommend assistance, Prepare for installation and remove any protective or adhesive covers
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Attach suction cups to new roof glass
참고4x suction cup tools
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Wipe urethane path on body and roof glass with IPA
참고Allow 1 minute dry time
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Remove tape from body surrounding roof glass
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Apply urethane primer to body and roof glass along urethane path
참고Allow primer to dry for 2 minutes before applying urethane, If using Sika 258 sealant, please use Sika special activator Pro as shown in the orange item in the picture
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Prepare caulking gun and urethane
참고Opening must be 12.5mm wide and 20mm tall
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Apply urethane to body
참고Urethane should go around the inside of the roof bracket
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Position roof glass onto vehicle
참고Recommend assistance, Align datums at front and rear of glass to body
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Verify gap and flush of roof glass and adjust as needed
참고Use current CVIS specifications and adjust glass as needed
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Press glass onto body once in position
참고Use sandbags if needed
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Apply tape to secure roof glass
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Remove suction cups from roof glass
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Install rear headliner panel
참고6x clips, 3x location pins, 2x magnets, Replace the damaged clips if necessary, Ensure that the seal covers the interior trim panel
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Install parcel shelf
- Close liftgate
- Raise all windows
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Close all four doors
참고Unlatch doors before closing if necessary
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Remove tape securing roof glass to vehicle once urethane has cured
참고Please follow the minimum departure time set by the adhesive manufacturer, Dow Betaseal Express takes at least 1 hour to cure (temperature -18℃ or higher), Henkel and Sika takes at least 8 hours to cure (best conditions: Temperature 23℃, relative humidity 50%), park the vehicle indoors, if necessary, please paste tape on the glass of the vehicle, press and fix, and inform the customer to remove the tape after 24 hours. At the same time, customers are advised to avoid driving at high speeds and avoid speed bumps for the next 24 hours