2025-10-17

교정 코드 16300502002 FRT 메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

토크 규격

표 1. 토크 규격:GUID-47140BC7-DC5F-4C98-BA02-80C59C297FC7.html
설명 토크 값 권장 공구 재사용/교체 참고
DCDC 접지 버스바를 HV 배터리에 고정하는 너트
9 Nm (6.6 lbs-ft)
  • 소켓 1/4in 드라이브 6각 표준 × 13 mm
 교체 1523698-00-A

탈거

  1. Remove the ancillary bay cover. See GUID-0FD19B86-6E60-4CE6-BE1A-9CA20318919F.html.
  2. Remove the nut that attaches the DCDC ground busbar to the HV battery, then gently lift the DCDC ground busbar upward.
    Informational PurposesAn informational icon, calling your attention
    TIp
    다음 공구를 사용하는 것이 좋습니다.
    • 소켓 1/4in 드라이브 6각 표준 × 13 mm
    Informational PurposesAn informational icon, calling your attention
    참고
    Do not bend the busbar excessively.
  3. Disconnect the PCS2 Lite logic connector from PCS2 Lite.
  4. Remove the ancillary bay harness clip from the positive pack contactor.
  5. Disconnect the ancillary bay harness connectors (x2) from the positive pack contactor.
  6. Remove the 12V DC PCS2 Lite harness. See GUID-EF99E3EB-63A6-4AD0-9668-49D1659728D6.html.
  7. Remove the RH daisy chain pass through housing from the ancillary bay.
    1. Insert the UFO harness removal tool (1475996-00-A) beneath the daisy chain pass through housing.
    2. Insert the tab release tool to release the bottom clips (x2).
    3. Use the trim tool to release the top location pins (x3).
    4. Pull the daisy chain pass through housing upward to remove it.
    Informational PurposesAn informational icon, calling your attention
    참고
    If damaged during disassembly, replace the PCS2 Lite harness assembly.
  8. Remove the ancillary bay harness clips (x3) from the positive DC link.
  9. Remove the ancillary bay harness clips (x2) from the RH base insulator assembly.
  10. Remove the hinge post. See .
  11. Disconnect the X421 connector from the DC connection bus by releasing the locking tab.
  12. Disconnect the ancillary bay harness connectors (x2) from the negative pack contactor.
  13. Remove the fast charge access insulator. See GUID-379C8EA1-2057-4FD9-B5A3-A9DF712DD3D9.html.
  14. Remove the LH daisy chain pass through housing from the ancillary bay.
    1. Insert the UFO harness removal tool (1475996-00-A) beneath the daisy chain pass through housing.
    2. Insert the tab release tool to release the bottom clips (x2).
    3. Use the trim tool to release the top location pins (x3).
    4. Release the harness clip and pull the daisy chain pass through housing upward to remove it.
    Informational PurposesAn informational icon, calling your attention
    참고
    If damaged during disassembly, replace the PCS2 Lite harness assembly.
  15. Remove the X423 connector from the DC link busbar by releasing the locking tab and clip.
  16. Remove the pyro disconnect dummy.
  17. Remove the pyro disconnect logic connector by releasing the clip.
  18. Disconnect the shunt assembly connector by releasing the locking tab and clip.
  19. Remove the HV joint insulators from the DC link busbar.
  20. Remove the X422 connector from the DC link busbar by releasing the locking tab and clip.
  21. Remove the ancillary bay harness assembly fixing clips (x5) from the DC link.
  22. Remove the tab from the DC link shell.
    Informational PurposesAn informational icon, calling your attention
    참고
    When removing a tab, ensure it break off along the bottom edge and leaves no sharp corners that could damage the wiring harness.
  23. Route out the PCS2 Lite harness assembly from the inlet outlet pipe, and then remove the harness assembly from the ancillary bay.

교체

  1. Route the PCS2 Lite harness assembly along the inlet outlet pipe, then position it into the ancillary bay for installation.
  2. Install the ancillary bay harness assembly fixing clips (x5) to the DC link.
  3. Secure the locking tab and clip to install the X422 connector to the DC link busbar.
  4. Install the HV joint insulators to the DC link busbar.
  5. Connect the shunt assembly connector by securing the locking tab and clip.
  6. Install the pyro disconnect logic connector by securing the clip.
  7. Install the pyro disconnect dummy.
  8. Secure the locking tab and clip to install the X423 connector to the DC link busbar.
  9. Align the location pins (x3), secure the bottom clips (x2) and harness clip to install the LH daisy chain pass through housing onto the ancillary bay.
  10. Install the fast charge access insulator. See GUID-379C8EA1-2057-4FD9-B5A3-A9DF712DD3D9.html.
  11. Connect the ancillary bay harness connectors (x2) to the negative pack contactor.
  12. Connect the X421 connector to the DC connection bus by securing the locking tab.
  13. Install the hinge post. See .
  14. Install the ancillary bay harness clips (x2) to the RH base insulator assembly.
  15. Install the ancillary bay harness clips (x3) to the positive DC link.
  16. Align the location pins (x3) and secure the bottom clips (x2) to install the RH daisy chain pass through housing onto the ancillary bay.
  17. Install the 12V DC PCS2 Lite harness. See GUID-EF99E3EB-63A6-4AD0-9668-49D1659728D6.html.
  18. Connect the ancillary bay harness connectors (x2) to the positive pack contactor.
  19. Install the ancillary bay harness clip to the positive pack contactor.
  20. Connect the PCS2 Lite logic connector to the PCS2 Lite.
  21. Gently press down the DCDC ground busbar to the HV battery, and install a new nut that attaches the DCDC ground busbar to the HV battery.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    다음 공구를 사용하는 것이 좋습니다.
    • 소켓 1/4in 드라이브 6각 표준 × 13 mm
  22. Install the ancillary bay cover. See GUID-0FD19B86-6E60-4CE6-BE1A-9CA20318919F.html.