2026-03-12
Charge Port (CCS2) (Model Y L) (RHD) (Remove and Replace)
교정 코드
NEW
1.02
메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.
참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오.
메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오.
참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.
탈거
- Remove the charge port safety cap. See Safety Cap - Charge Port (CCS2) (Remove and Replace).
-
Remove the white locking tab and
disconnect the DC logic connector from the charge port assembly.
-
Release the dual step locking tab and
disconnect the AC inlet harness from the charge port.
-
Disconnect the charge port actuator
logic connector.
NoteDo not push down on the red tab. Pull the red tab to disengage the lock, and then pull it again to release the connector.
-
Remove the nuts (x2) that attach the
charge port busbar to the charge port and remove the busbar leads from the studs.
NoteThe nuts have captured washers. Also remove the busbar bracket.TIp다음 공구를 사용하는 것이 좋습니다.
- Insulated 10mm 12 포인트 딥소켓
-
Remove the bolts (x3) that secure the
charge port assembly, and remove the charge port assembly from the vehicle.
TIp다음 공구를 사용하는 것이 좋습니다.
- Insulated 10mm 12 포인트 딥소켓
장착
-
Install the bolts (x3) that secure the
charge port assembly.
9 Nm (6.6 lbs-ft)TIp다음 공구를 사용하는 것이 좋습니다.- Insulated 10mm 12 포인트 딥소켓
-
Verify the charge port studs (x2) are
torqued to proper specification.
2 Nm (1.5 lbs-ft)TIp다음 공구를 사용하는 것이 좋습니다.- Insulated Torx T10 비트
-
Use IPA wipes to clean the charge port
busbar contact surface of residual Penetrox, and allow 1 minute to dry.
-
Apply Penetrox to the backside of the
busbar leads.
NoteApply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
-
Install nuts (x2) that attach the
charge port busbar leads to the charge port.
9 Nm (6.6 lbs-ft)NoteAlso install the busbar bracket.NoteThe nuts have captured washers.NoteIf excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace if necessary.TIp다음 공구를 사용하는 것이 좋습니다.- Insulated 10mm 12 포인트 딥소켓
-
Perform Hioki resistance test at each
HV joint from the HV busbar lead to the charge port studs.
- If the resistance is greater than 0.270 mΩ (270 μΩ), stop work and escalate the Toolbox session.
- If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
- If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to the next step.
-
Connect the AC inlet harness connector
to the charge port.
NoteSecure the dual step locking tab.
-
Connect the charge port logic
connector.
NoteFully engage the connection and the white locking tab. The connector is intended to lock the safety cap in place.
-
Connect the charge port actuator logic
connector.
NoteEngage the locking tab.
- Install the charge port safety cap. See Safety Cap - Charge Port (CCS2) (Remove and Replace).