17/06/2024 21:25:06

保险丝 - 功率转换系统 - 高压电池（拆卸和更换）

校正代码 16304402 6.30 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。 注意：执行下述程序时，请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。

Warning IconA warning icon, calling your attention to a possibly risky situation
警告
尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

拆卸

  1. Move the vehicle to a 2 post lift. See 举升车辆 - 双柱举升机.
  2. Perform a cooling system thermal fill drain. See 冷却液 - 冷却系统（加注/排放）.
  3. Remove the LH and RH rocker panel moldings. See 饰条 - 门槛板 - LH（拆卸和更换）.
  4. Position the 2 post lift pads for HV battery removal.
  5. Remove the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
  6. Remove the underhood storage unit. See 前备箱储物单元（拆卸和安装）.
  7. Remove the LH and RH sill panel trims. See 饰板 - 门槛板 - 后 - LH（拆卸和更换）.
  8. Remove the 2nd row mid floor panel. See:
  9. Remove the LH and RH mid C-pillar trim. See 饰板 - C 柱 - 中部 - LH（拆卸和更换）.
  10. Remove the LH and RH lower C-pillar trim. See 饰板 - C 柱 - 下 - LH（拆卸和更换）.
  11. Remove the 2nd row rear floor panel. See:
  12. Remove the bolts (x2) that attach the busbar duct to the body, and then remove the busbar duct from the vehicle.
  13. Remove the LH upper C-pillar trim. See 饰板 - C 柱 - 上 - LH（拆卸和更换）.
  14. Remove the trunk sill trim. See 饰板 - 门槛 - 后备箱（拆卸和更换）.
  15. Remove the trunk side trim bracket. See:
  16. 断开低压电源。请参阅低压电源（断开和连接）。
  17. Remove the 3rd row seat cushion, if installed. See 座垫 - 座椅 - 第三排（拆卸和更换）.
  18. Remove the LH inner reinforcement. See 加固件 - 内侧 - LH（拆卸和更换）.
  19. Remove the mid aero shield panel. See 面板 - 流线型护板 - 中间（拆卸和更换）. .
  20. 执行车辆高压禁用程序。请参阅车辆高压禁用程序。
  21. 拆卸烟火电池断接开关。请参阅烟火电池断接开关（拆卸和更换）。
  22. Remove the HV Battery. See 高压电池（全轮驱动）（拆卸和安装）.
  23. Release the clip that attaches the power conversion system outlet hose to the HV battery.
  24. Release the clip that attaches the power conversion system outlet hose to the to the HV battery fitting, and then disconnect the hose from the HV battery.
  25. Perform a power conversion system coolant drain. See 功率转换系统冷却液（排放） （工作台）.
  26. Remove the HV battery front access cover. See 盖板 - 前维修孔 - 高压电池（拆卸和安装）.
  27. Remove the power conversion system. See 功率转换系统（拆卸和更换）.
  28. Remove the bolts (x6) that attach the power conversion system mounting tray to the HV battery, and then remove the tray from the HV battery.
  29. Remove the nuts (x2) that attach the power conversion system fuse to the mounting studs.
    Informational PurposesAn informational icon, calling your attention
    注
    2x nuts, 8mm, 2.5 Nm
  30. Remove the electrical harness terminal from the mounting stud and move aside.
  31. Use the fuse puller to remove the power conversion system fuse from the mounting studs.

安装

  1. Perform a zero adjust of the Hioki resistance meter in preparation to measure resistances later in this procedure. See 电阻表（零点调节）.
  2. Use the fuse puller to install the power conversion system fuse onro the mounting studs.
  3. Install the electrical harness terminal onto the mounting stud.
  4. Install the nuts (x2) that attach the power conversion fuse to the mounting studs.
    2.5 Nm (1.8 lbs-ft)
  5. Use the Hioki resistance meter to measure the resistance at the HV joint of the power conversion system fuse and the positive DC busbar.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Do not short the side of the probe tip to the edge of the fuse lug.
    Informational PurposesAn informational icon, calling your attention
    注
    The resistance must be less than 0.145 mΩ (145 μΩ). There is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
  6. Use the Hioki resistance meter to measure the resistance at the HV joint of the power conversion system fuse and the electrical harness terminal.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Do not short the side of the probe tip to the edge of the electrical harness terminal or the nut's captive washer.
    Informational PurposesAn informational icon, calling your attention
    注
    The resistance must be less than 0.145 mΩ (145 μΩ). There is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
  7. Install the power conversion system mounting tray into the HV battery, and then install the bolts (x6) that attach the tray to the HV battery.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure that no wires are pinched beneath the tray.
  8. Install the power conversion system. See 功率转换系统（拆卸和更换）.
  9. Install the HV battery front access cover. See 盖板 - 前维修孔 - 高压电池（拆卸和安装）.
  10. 测量烟火电池断接开关安装点间的电压，然后安装烟火电池断接开关。请参阅烟火电池断接开关（拆卸和更换）。
  11. Perform a power conversion system coolant leak test. See 功率转换系统冷却液泄漏测试（工作台上）.
  12. Perform an HV battery air leak test. See 高压电池漏气测试（工作台上）.
  13. Install the HV Battery. See 高压电池（全轮驱动）（拆卸和安装）.
  14. Install the mid aero shield panel. See 面板 - 流线型护板 - 中间（拆卸和更换）.
  15. Install the LH inner reinforcement. See 加固件 - 内侧 - LH（拆卸和更换）.
  16. Install the 3rd row seat cushion, if previously removed. See 座垫 - 座椅 - 第三排（拆卸和更换）.
  17. 连接低压电源。请参阅低压电源（断开和连接）。
  18. Install the trunk side trim bracket. See:
  19. Install the trunk sill trim. See 饰板 - 门槛 - 后备箱（拆卸和更换）.
  20. Install the LH upper C-pillar trim. See 饰板 - C 柱 - 上 - LH（拆卸和更换）.
  21. Install the busbar duct to the body, and then install the bolts (x2) that attach the busbar duct to the body.
    2.5 Nm (1.8 lbs-ft)
  22. Install the 2nd row rear floor panel. See:
  23. Install the LH and RH lower C-pillar trim. See 饰板 - C 柱 - 下 - LH（拆卸和更换）.
  24. Install the LH and RH mid C-pillar trim. See 饰板 - C 柱 - 中部 - LH（拆卸和更换）.
  25. Install the 2nd row mid floor panel. See:
  26. Install the LH and RH sill panel trims. See 饰板 - 门槛板 - 后 - LH（拆卸和更换）.
  27. Install the underhood storage unit. See 前备箱储物单元（拆卸和安装）.
  28. Install the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
  29. Install the LH and RH rocker panel moldings. See 饰条 - 门槛板 - LH（拆卸和更换）.
  30. 将 LH 和 RH B 柱上部按钮保持在关闭位置，以手动校准 LH 和 RH 后车门。
  31. Remove the vehicle from the 2 post lift. See 举升车辆 - 双柱举升机.