2025-11-03
盖板总成 - 充电接口（全球）（拆卸和更换）
校正代码
44011512 1.68
注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。
注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至ServiceManualFeedback@tesla.com。。
注意：执行下述程序时，请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。
- 2025-10-21: Added links to sub-procedures. Added steps to measure old charge port door and adjust new one to old door measurements if needed.
拆卸
- Remove the rear sill panel. See 饰板 - 门槛板 - 后 - LH（拆卸和更换）.
- Open the charge port door.
- Open the liftgate.
- 拆下后备箱侧部饰板支架。请参阅：
- 如有安装第三排座垫，请将其拆下。请参阅 座垫 - 座椅 - 第三排（拆卸和更换）。
- Disconnect LV power. See 低压电源（断开和连接）.
- Verify that high voltage is no longer available to the charge port. See 充电接口电压检查.
-
Remove the LH inner reinforcement. See 加固件 - 内侧 - LH（拆卸和更换）.
-
Disconnect the LH tail lamp connector.
注Release the red locking tab.
-
Remove the nuts (x2) that secure the LH tail lamp to the body.
TIp推荐使用以下工具：
- 8 毫米套筒
TIpBe careful not to drop the fasteners into the vehicle body. -
Remove the LH body tail lamp from the vehicle.
注2x datums, Note one datum clips into charge port door assembly
-
Release the charge port latch connection.
注Take note of the harness routing.注Pull the red locking tab outwards to release lock, then pull again to release connector.
-
Release the charge port connection.
注Carefully remove the white locking tab, depress the tab to release the connection from the charge port, then pull the connector out.注The connection is intended to disengage the safety cap when released.
-
Remove the charge port safety cap.
-
Remove the nuts (x2) that secure the charge port busbar to the charge port. Remove the busbar leads from the studs.
TIp推荐使用以下工具：
- 11 毫米套筒
注The nuts have captive washers. Take caution of any tension present with the busbar警告The busbar may be under tension. Use caution to avoid damage upon removal. -
Remove the bolts (x4) that secure the charge port assembly, then remove the assembly.
TIp推荐使用以下工具：
- 10 毫米套筒
-
Release the charge port door connection from the charge port ECU.
注Take note of the original routing.
-
Release charge port door harness grommet from body and feed the harness out.
-
Remove the bolt that secures the charge port door to vehicle body.
TIp推荐使用以下工具：
- 8 毫米套筒
-
Remove the charge port door from the vehicle.
注3x datums, Release single datum from vehicle body, Maneuver door assembly and motor out from rear of vehicle, Guide harness out
-
If the charge port door was properly aligned, measure and note the adjustable mounting point settings.
安装
-
If the previous charge port door was properly aligned and measurements are available, set the new charge port door's adjustable mounting points to those settings.
TIp推荐使用以下工具：
- 5 毫米六角
-
Install the charge port door onto the vehicle.
注Guide the harness in, maneuver the door assembly and motor in from the rear of the vehicle, then secure the single datum into the body.
-
Install the bolt that secures the charge port door to vehicle body.
1 Nm (.7 lbs-ft)TIp推荐使用以下工具：- 8 毫米六角
-
Secure the charge port door harness grommet onto the body.
-
Secure the charge port door connection onto the charge port ECU.
注Return to original routing
-
Install the charge port assembly into vehicle and torque the bolts (x4).
7 Nm (5.2 lbs-ft)TIp推荐使用以下工具：
- 10 毫米套筒
注New charge ports come pre-applied with Penetrox. -
Clean charge port assembly busbar contact surface of residual penetrox
注Use plastic trim tool to push IPA wipe down between plastic divider, Allow 1 minute dry time
-
Clean the busbar lead contact surfaces with isopropyl alcohol to remove any residual Penetrox.
注Allow 1 minute for IPA to dry.
-
Apply Penetrox to the backside of the busbar leads.
注Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered
-
Install the charge port busbar leads to the charge port assembly. Torque the nuts (x2).
9 Nm (6.6 lbs-ft)TIp推荐使用以下工具：
- 11 毫米套筒
注The nuts have captive washers.警告If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary. -
Inspect HV insulating gloves
注Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
-
Put on HV insulating gloves and leather over gloves
-
Perform Hioki resistance test at each HV joint (x2) from the HV busbar lead to charge port stud.
- If the resistance is greater than 0.270 mΩ (270 μΩ), remove the fastener, clean the areas with isopropyl alcohol, install fastener back, and retest.
- If the resistance is less than 0.050 mΩ (50 μΩ), reposition the probe and measure again. If the measurement is under 0.050 mΩ again, proceed to the next step.
- Remove leather over gloves and HV insulating gloves
-
Install the charge port safety cap.
注Engage hooks (x2). The safety cap clicks into position.
-
Secure the charge port connection.
注Fully engage the connection and the white locking tab.
-
Secure the charge port latch connection.
注Return harness to original routing. The harness sits in front of the busbar. Fully engage the connector and red locking tab.
-
Install the LH body tail lamp onto the vehicle.
注One datum clips into charge port door assembly.
-
Install the nuts (x2) that secure the LH tail lamp to the body.
3.5 Nm (2.6 lbs-ft)TIp推荐使用以下工具：
- 8 毫米套筒
警告Be careful not to drop the fasteners into the vehicle body. -
Connect the LH tail lamp connector.
注Engage the red locking tab.
-
Install the LH inner reinforcement to the body, and then install the bolts (x10) that attach the reinforcement to the body.27 Nm (19.9 lbs-ft)注The bottom two bolts require improvising an 8 mm ratchet box-end wrench to turn the T40 socket.
- Install the 3rd row seat cushion, if previously removed. See 座垫 - 座椅 - 第三排（拆卸和更换）.
- Reconnect LV power. See 低压电源（断开和连接）
-
Charge the vehicle to verify correct operation of the charging system.
- Close the charge port door.
-
Fold LH 3rd row seat back into down position
- Install the trunk side trim bracket. See:
-
Move the seats back to their original positions.
- Install the rear sill panel. See 饰板 - 门槛板 - 后 - LH（拆卸和更换）.
-
Calibrate the LH and RH falcon wing doors.
注Hold the upper B-pillar button in the down position to manually calibrate.
- Move the LH front seat to its original position.