2026-08-09

油底壳密封件 - HVAC 总成(拆卸和更换) ((拆卸和更换))

校正代码 18101302 3.48 注意:除非本程序中另有明确规定,否则上文所列校正代码及相关 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时深入了解 FRT 及其创建方式。 注意:执行下述程序时,请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。

警告
本程序为“草案”。虽已通过验证,但可能仍有“警告”和“注意”事项缺失。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。
  1. Set up AC machine
    注
    Touch time only, Connect to power, Turn power switch on, and select gas type
  2. Open all four doors
  3. Lower both front windows.
  4. Activate Service Mode using the touchscreen.
  5. Unlock Gateway
    注
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  6. Access Thermal System routines using the UI
    注
    Select Service mode > Thermal
  7. Run Thermal Fill Drain through UI
    注
    Select Thermal > Refrigerant System > Start Thermal Fill Drain , Click Run, Close once routine is completed
  8. Open the hood.
  9. Remove the rear underhood apron.
  10. Remove the RH underhood apron.
  11. Remove the LH underhood apron.
  12. Remove the front underhood apron.
  13. Remove the underhood storage unit access panel.
  14. Remove the underhood storage unit carpet.
  15. Remove the underhood storage unit from the vehicle.
  16. Release RH wiper arm hose nozzle
    注
    1x hose
  17. Release LH wiper arm hose nozzle
    注
    1x hose
  18. Remove LH wiper arm nut cover
    注
    1x cover
  19. Remove RH wiper arm nut covers
    注
    2x cover
  20. Remove RH wiper arm assembly
    注
    2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove
  21. Remove LH wiper arm assembly
    注
    1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower hood slightly to fit wiper arm removal tool
  22. Release cowl screen washer supply hose
    注
    1x hose, located above LH shock tower cover
  23. Remove LH outer hood hinge cover
    注
    1x clips
  24. Remove RH outer hood hinge cover
    注
    1x clips
  25. Remove wiper cowl screen panel
    注
    4x push clips, Pull cowl up out of lower windshield channel
  26. Move LH front seat forward
  27. Move the RH front seat forward.
  28. Release console back panel assembly
    注
    6x clips, 7x datums, Disengage bottom clips last and pull rearward due to alignment
  29. Remove console back panel assembly
    注
    1x connector, Connector lock for lamp located underneath bracket
  30. Release LH and RH rear console carrier
    注
    2x bolts, 10mm, 12 Nm
  31. Move the RH front seat backward.
  32. Move the LH front seat backward.
  33. Remove LH front floor mat
  34. Remove LH outboard footwell cover
    注
    2x magnets, 2x datums
  35. Remove LH inboard footwell cover
    注
    1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm
  36. Remove LH console side carpet
    注
    11x clips, 2x datums
  37. Release LH center console lower bracket from IP carrier
    注
    1x bolt, 10mm, 10 Nm
  38. Remove RH front floor mat
  39. Remove RH footwell cover
    注
    3x magnets, 1x connector, 4x datums
  40. Remove RH console side carpet
    注
    11x clips, 2x datums
  41. Release RH center console lower bracket from IP carrier
    注
    1x bolt, 10mm, 10 Nm
  42. Release center console connectors to body harness
    注
    4x connectors
  43. Release LH and RH console carrier center bracket
    注
    2x bolts, 10mm, 12 Nm
  44. Recline LH front seat backrest
  45. Recline RH front seat backrest
  46. Remove console assembly
    注
    Lift at rear, rotate front from under IP and out passenger door, Take care not to scratch seats, IP or inner door panel, Recommend assistance if needed
  47. Adjust steering column fully out and fully down
    注
    Via UI > Controls > Steering , Use left steering wheel scroll wheel to adjust steering column
  48. Power off the vehicle using the touchscreen.
  49. Disconnect the LV battery connector and First Responder Loop.
  50. Remove wiper module
    注
    3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector
  51. Remove caps from low side and high side AC ports
    注
    2x caps
  52. Connect AC hoses to vehicle
  53. Perform AC recovery
    注
    Touch time only: Note the amount of refrigerant and oil recovered, Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
  54. Perform AC recovery
    注
    Run time only: Print results > Screen will automatically go to main menu after print is made
  55. Remove AC hoses from vehicle
  56. Remove Penta HVAC line from HVAC assembly
    注
    2x bolts, 13mm, 22 Nm
  57. Release HVAC assembly bolt at bulkhead
    注
    1x bolt, 10mm, 8 Nm
  58. Release upper steering column bracket IP carrier bolts at bulkhead
    注
    2x bolts, 13mm, 27 Nm
  59. Remove IP LH mid panel
    注
    6x tabs
  60. Remove fasteners securing LH knee air bag assembly to vehicle
    注
    2x patch bolts, E10, 8 Nm, Discard after removal
  61. Remove the LH knee air bag assembly from vehicle
    注
    3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector
  62. Remove LH sun visor bezel
    注
    6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release
  63. Release LH upper A-pillar from body
    注
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  64. Remove LH upper A-pillar from vehicle
    注
    1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  65. Remove RH IP end cap
    注
    3x clips
  66. Remove RH mid A-pillar trim
    注
    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim
  67. Remove RH front door sill trim panel
    注
    8x clips, 3x datums
  68. Remove RH lower A-pillar trim
    注
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  69. Fold RH front cabin carpet aside for access
  70. Release harness from RH footrest panel
    注
    1x clip
  71. Release RH footrest panel
    注
    2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
  72. Remove RH footrest panel
    注
    Fold RH primary support carpet up, Rotate RH footrest panel out of vehicle
  73. Remove RH sun visor bezel
    注
    6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
  74. Release RH upper A-pillar from body
    注
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal
  75. Remove RH upper A-pillar from vehicle
    注
    1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
  76. Release the IP service panel.
  77. Release diagnostic and CAN harnesses from IP service panel
    注
    2x clips
  78. Remove IP service panel
    注
    1x connector
  79. Remove center display bracket bolts
    注
    2x bolts, 10mm, 11.5 Nm
  80. Remove center display shroud
    注
    3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward
  81. Release center display coax and power connectors
    注
    2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release
  82. Remove center display
    注
    Slide rearward, Place on soft clean surface
  83. Remove IP closeout panel
    注
    4x tabs
  84. Remove IP RH mid Panel
    注
    14x tabs, 2 datums
  85. Remove IP Decor
    注
    21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness
  86. Remove fasteners securing RH knee air bag assembly to vehicle
    注
    2x bolts, 10mm, 8 Nm, 1x clip
  87. Remove the RH knee air bag assembly from vehicle
    注
    2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector
  88. Release glove box
    注
    5x screws, T20, 3 Nm
  89. Release glove box connectors
    注
    3x connectors
  90. Remove USB outlet
    注
    2x screws, T20, 3 Nm, 1x clip
  91. Remove glove box
  92. Release passenger IP air duct temperature sensor connector
    注
    1x connector
  93. Remove passenger IP air duct
    注
    2x push-pull rivets
  94. Remove IP carrier cross beam screws
    注
    2x bolts, 10mm, 3 Nm
  95. Release passenger IP airbag connectors
    注
    3x connectors, Pull down spring loaded locks simultaneously to release airbag connectors
  96. Release RH lower instrument panel
    注
    3x screws, T20, 3 Nm
  97. Release center lower instrument panel
    注
    6x screws, T20, 3 Nm
  98. Release LH lower instrument panel
    注
    3x screws, T20, 3 Nm
  99. Release instrument cluster harness
    注
    1x connector, 1x clip
  100. Release IP trim harness
    注
    1x connector, 1x clip
  101. Position lower instrument panel assembly away from IP sub-assembly
    注
    6x datums, Move top edge as far rearward as possible without excessive stress on assembly
  102. Release IP ground harness
    注
    1x clip, 1x bolt, 10mm, 9 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
  103. Remove IP sub-assembly
    注
    Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed
  104. Remove driver IP air vent duct
    注
    2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly
  105. Remove driver floor jumper left foot duct
    注
    2x push clips
  106. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
    注
    2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
  107. Disconnect driver air bag connector and remove driver air bag assembly
    注
    1x connector
  108. Disconnect steering wheel connector
    注
    1x connector
  109. Remove bolt that secures the steering wheel to the column
    注
    1x patch bolt, 10mm allen, 80 Nm, Discard after removal
  110. Remove steering wheel
    注
    Note that the steering wheel is splined to the column
  111. Pull upward to release steering column upper shroud from lower shroud
    注
    6x clips, 4x datums
  112. Remove lower shroud to steering column
    注
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum
  113. Remove lower instrument panel assembly
    注
    3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column
  114. Release IP harness at LH and RH center display brackets
    注
    4x clips
  115. Release IP harness from center IP carrier
    注
    2x clips, Once released maneuver IP harness behind both center display brackets into passenger side footwell
  116. Release IP harness from RH IP carrier
    注
    5x clips
  117. Release IP harness from lower center IP carrier
    注
    5x clips
  118. Release glove box USB cable from IP carrier
    注
    3x clips
  119. Release IP harness at upper center IP carrier
    注
    3x clips
  120. Release IP harness from LH center IP carrier
    注
    3x clips
  121. Disconnect steering column control module assembly connector
    注
    1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
  122. Release IP harness from LH IP carrier
    注
    5x clips, 1x connector
  123. Release IP cowl link
    注
    2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box
  124. Release upper steering column from steering column bracket
    注
    4x nuts, 13mm, 15 Nm, Rotate and set aside
  125. Release LH cross car beam assembly
    注
    2x bolts, 13mm, 27 Nm
  126. Release RH cross car beam assembly
    注
    2x bolts, 13mm, 27 Nm
  127. Release cross car beam assembly from toeboard bracket
    注
    2x bolts, 13mm, 27 Nm
  128. Release cross car beam assembly from HVAC unit
    注
    4x bolts, 10mm, 8 Nm
  129. Remove cross car beam assembly from body and HVAC unit
    注
    4x datums
  130. Remove cross car beam assembly from vehicle
    注
    Avoid contact with seats and inner door panel, Recommend assistance as required
  131. Release HVAC blower x059 connector and HVAC case x058 connector from right controller
    注
    1x clip, 2x connectors
  132. Release LH and RH rear vent ducts from HVAC assembly
  133. Release HVAC assembly from bulkhead
    注
    1x bolt, 10mm, 8 Nm
  134. Remove HVAC assembly from vehicle
    注
    Remove HVAC assembly towards rear of vehicle, Rotate counter clockwise and remove out of passenger front door, Recommend assistance
  135. Remove HVAC Sump Seal from HVAC assembly
  136. Clean old adhesive residue from HVAC assembly
    注
    Allow 1 minute for IPA to dry
  137. Peel off film from HVAC Sump Seal
  138. Install HVAC Sump Seal to HVAC assembly
  139. Install HVAC assembly to vehicle
    注
    Install front of HVAC assembly through passenger front door, Rotate counter clockwise and install towards front of vehicle
  140. Secure HVAC assembly to bulkhead
    注
    1x bolt, 10mm, 8 Nm
  141. Secure HVAC assembly bolt at bulkhead
    注
    1x bolt, 10mm, 8 Nm
  142. Replace the seal washers to the Penta HVAC line on the HVAC side
    注
    5x seal washers, Lube seal washers with ND-11 oil
  143. Install Penta HVAC line to HVAC assembly
    注
    2x bolts, 13mm, 22 Nm
  144. Connect AC hoses to vehicle
  145. Perform AC vacuum and run leak test
    注
    Touch time only: Menu > Vacuum > Type 15 min > Select Enter
  146. Perform AC vacuum and run leak test
    注
    Run time only: Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
  147. Perform AC charge
    注
    Touch time: Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
  148. Perform AC charge
    注
    Run time - Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
  149. Secure LH and RH rear vent ducts to HVAC assembly
  150. Secure HVAC blower x059 connector and HVAC case x058 connector to right controller
    注
    1x clip, 2x connectors
  151. Install cross car beam assembly into vehicle
    注
    4x datums, Avoid contact with seats and inner door panel, Recommend assistance as required, Align datums before fully engaging with HVAC assembly
  152. Engage cross car beam assembly to body and HVAC unit
    注
    4x datums
  153. Secure LH cross car beam assembly
    注
    2x bolts, 13mm, 27 Nm
  154. Secure RH cross car beam assembly
    注
    2x bolts, 13mm, 27 Nm
  155. Secure cross car beam assembly to toeboard bracket
    注
    2x bolts, 13mm, 27 Nm
  156. Secure cross car beam assembly to HVAC unit
    注
    4x bolts, 10mm, 8 Nm
  157. Secure upper steering column bracket IP carrier bolts at bulkhead
    注
    2x bolts, 13mm, 27 Nm
  158. Secure upper steering column to steering column bracket
    注
    4x nuts, 13mm, 15 Nm
  159. Secure IP cowl link
    注
    2x bolts, 10mm, 6 Nm, 2x datums
  160. Secure IP harness to LH IP carrier
    注
    5x clips
  161. Connect steering column control module assembly connector
    注
    1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
  162. Secure IP harness to LH center IP carrier
    注
    3x clips
  163. Secure IP harness at upper center IP carrier
    注
    3x clips
  164. Secure IP harness to lower center IP carrier
    注
    5x clips
  165. Secure glove box USB cable to IP carrier
    注
    3x clips
  166. Secure IP harness to RH IP carrier
    注
    5x clips
  167. Secure IP harness to center IP carrier
    注
    2x clips, Maneuver IP harness behind both center display brackets into position
  168. Secure IP harness at LH and RH center display brackets
    注
    4x clips
  169. Secure lower instrument panel assembly
    注
    3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step
  170. Install lower shroud to steering column
    注
    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum
  171. Align the clips and datums then press downward to install upper shroud onto lower shroud
    注
    6x clips, 4x datums
  172. Install driver floor jumper left foot duct
    注
    2x push clips
  173. Install driver IP air vent duct
    注
    2x rivets, 1x connector, Slide inboard and into HVAC unit assembly
  174. Install IP sub-assembly
    注
    4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Engage IP sub-assembly datums into dash slots, Recommend assistance
  175. Secure IP ground harness
    注
    1x clip, 1x bolt, 10mm, 3.5 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly
  176. Secure IP trim harness
    注
    1x connector, 1x clip
  177. Secure instrument cluster harness
    注
    1x connector
  178. Position lower instrument panel assembly into IP sub-assembly
  179. Secure LH lower instrument panel
    注
    3x screws, T20, 3 Nm
  180. Secure center lower instrument panel
    注
    6x screws, T20, 3 Nm
  181. Secure RH lower instrument panel
    注
    3x screws, T20, 3 Nm
  182. Install IP Decor
    注
    21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel
  183. Install IP carrier cross beam bolts
    注
    2x bolts, 10mm, 3 Nm
  184. Secure passenger IP airbag connectors
    注
    3x connectors
  185. Install passenger IP air duct
    注
    2x push-pull rivets
  186. Secure passenger IP air duct temperature sensor connector
    注
    1x connector
  187. Install RH footrest panel
    注
    Rotate RH footrest panel onto vehicle, Fold RH primary support carpet down
  188. Secure RH footrest panel
    注
    2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm
  189. Secure harness to RH footrest panel
    注
    1x clip
  190. Fold RH main carpet back into place
  191. Secure USB outlet
    注
    2x screws, T20, 2 Nm, 1x clip, Ensure USB socket flush in glove box
  192. Secure glove box connectors
    注
    3x connectors, Route harness through glove box datums
  193. Install glove box
    注
    5x screws, T20, 3 Nm
  194. Install RH knee air bag assembly onto vehicle
    注
    2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
  195. Install fasteners securing RH knee air bag assembly to vehicle
    注
    2x bolts, 10mm, 8 Nm, 1x clip
  196. Install RH lower A-pillar trim
    注
    1x bolt, T25, 5 Nm, 2x clips, 1x datum
  197. Install RH front door sill trim panel
    注
    8x clips, 3x datums
  198. Position RH upper A-pillar to vehicle
    注
    1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
  199. Secure RH upper A-pillar to body
    注
    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut
  200. Install RH sun visor bezel
    注
    6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips
  201. Install RH mid A-pillar trim
    注
    2x clips, 3x datums, Verify weather seal is seated properly
  202. Install RH IP end cap
    注
    3x clips
  203. Install IP RH mid Panel
    注
    14x tabs, 2 datums
  204. Install IP closeout panel
    注
    4x tabs
  205. Route display harness behind LH display bracket
  206. Secure center display coax and power connectors
    注
    2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged
  207. Install center display shroud
    注
    3x tabs, Slide display downward until shroud tabs fully engages
  208. Secure center display to IP carrier
    注
    2x bolts, 10mm, 11.5 Nm, Slide center display into IP carrier, Start RH bolt first
  209. Secure IP service panel connector
    注
    1x connector
  210. Secure diagnostic and CAN harnesses to IP service panel
    注
    2x clips
  211. Install the IP service panel.
  212. Position LH upper A-pillar to vehicle
    注
    1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
  213. Install LH sun visor bezel
    注
    6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips
  214. Install IP LH mid panel
    注
    6x tabs
  215. Install the LH knee air bag assembly into vehicle
    注
    1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
  216. Install fasteners securing LH knee air bag assembly to vehicle
    注
    2x patch bolts, E10, 8 Nm, Install new fasteners
  217. Install LH mid A-pillar trim
    注
    2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly
  218. Install LH IP end cap
    注
    7x clips, 1x datum
  219. Install steering wheel
    注
    Note that the steering wheel is splined to the column and can only be installed in the correct position
  220. Install bolt securing steering wheel to steering column
    注
    1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt
  221. Secure steering wheel connector
    注
    1x connector
  222. Secure driver air bag connector
    注
    1x connector
  223. Install driver air bag assembly to yoke steering wheel
    注
    2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical
  224. Connect the First Responder Loop and LV battery connector.
  225. Install console assembly
    注
    3x datums, Carefully maneuver front of assembly under and into IP carrier and lower rear into place, Align datums into IP carrier and engage forward, Recommend assistance if needed
  226. Secure LH center console lower bracket to IP carrier
    注
    1x bolt, 10mm, 10 Nm
  227. Secure RH center console lower bracket to IP carrier
    注
    1x bolt, 10mm, 10 Nm
  228. Secure center console connectors to body harness
    注
    4x connectors, Ensure all connector locks engage
  229. Secure LH and RH console carrier center bracket
    注
    2x bolts, 10mm, 12 Nm
  230. Install RH console side carpet
    注
    11x clips, 2x datums
  231. Install RH footwell cover
    注
    3x magnets, 4x datums, 1x connector
  232. Install RH front floor mat
  233. Install LH console side carpet
    注
    11x clips, 2x datums
  234. Install LH inboard footwell cover
    注
    1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw
  235. Install LH outboard footwell cover
    注
    2x magnets, 2x datums
  236. Install LH front floor mat
  237. Move LH front seat forward
  238. Raise LH front seat backrest
  239. Move RH front seat forward
  240. Raise RH front seat backrest
  241. Secure LH and RH rear console carrier
    注
    2x bolts, 10mm, 12 Nm
  242. Install console back panel assembly
    注
    1x connector
  243. Secure console back panel assembly
    注
    6x clips, 7x datums, Engage bottom clips first due to forward facing alignment
  244. Move the RH front seat to its original position.
  245. Move the LH front seat to its original position.
  246. Unlock Gateway
    注
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  247. Navigate to Refrigerant System through UI
    注
    Select Service Mode > Thermal > Refrigerant System
  248. Select "Stop Thermal Fill Drain" through UI
    注
    Select Thermal > Refrigerant System > Stop Thermal Fill Drain , Click Run, Close once routine is completed
  249. Perform Heat Pump Commissioning through UI
    注
    Select Thermal > Refrigerant System > Run Heat Pump Commissioning, click Run, close once routine is passed
  250. Remove AC hoses from vehicle
  251. Install caps onto AC ports
    注
    2x caps
  252. Test HVAC Performance through UI
    注
    Select Thermal > Actions > Test HVAC Performance, click Run, close once routine passed
  253. Test Thermal Performance through UI
    注
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed
  254. Exit Service Mode through UI
    注
    Press and hold the Exit Service Mode button for 3 seconds
  255. Install wiper module
    注
    3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place
  256. Install wiper cowl screen panel
    注
    4x push clips, Secure cowl into lower windshield channel
  257. Connect cowl screen washer supply hose
    注
    1x hose
  258. Install LH outer hood hinge cover
    注
    1x clips
  259. Install RH outer hood hinge cover
    注
    1x clips
  260. Install RH wiper arm assembly
    注
    2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield
  261. Install LH wiper arm assembly
    注
    1x nut, 15mm, 32 Nm
  262. Secure LH wiper arm hose nozzle
    注
    1x hose, Hose is routed above the arm pivot
  263. Secure RH wiper arm hose nozzle
    注
    1x hose, Hose is routed below the arm pivot
  264. Install RH wiper arm nut covers
    注
    2x cover
  265. Install LH wiper arm nut cover
    注
    1x cover
  266. Install the underhood storage unit.
  267. Install the underhood storage unit carpet.
  268. Install the underhood storage unit access panel.
  269. Install the front underhood apron.
  270. Install the LH underhood apron.
  271. Install the RH underhood apron.
  272. Install the rear underhood apron.
  273. Close the hood.
  274. Adjust steering column back to original position
    注
    Via UI>Controls>Steering , Use left steering wheel scroll wheel to adjust steering column
  275. Calibrate the RH falcon wing door.
  276. Close the RH front door.
  277. Calibrate the LH falcon wing door.
  278. Raise both front windows.
  279. Close the LH front door.