校正代码 18101302 4.68 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。 注意：执行下述程序时，请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。

1. Set up AC machine
   注

   Touch time only, Connect to power, Turn power switch on, and select gas type

   

2. Open all four doors

   

3. Lower both front windows.
4. Activate Service Mode using the touchscreen.

   

   

5. Unlock Gateway
   注

   After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

   

   

6. Access Thermal System routines using the UI
   注

   Select Service mode > Thermal

   

   

7. Run Thermal Fill Drain through UI
   注

   Select Thermal > Refrigerant System > Start Thermal Fill Drain , Click Run, Close once routine is completed

   

   

   

   

   

8. Open the hood.

   

9. Remove the rear underhood apron.

   

   

10. Remove the RH underhood apron.

    

    

    

    

11. Remove the LH underhood apron.

    

    

    

    

12. Remove the front underhood apron.

    

    

13. Remove the underhood storage unit access panel.

    

    

14. Remove the underhood storage unit carpet.

    

    

15. Remove the underhood storage unit from the vehicle.

    

    

16. Release RH wiper arm hose nozzle
    注

    1x hose

    

17. Release LH wiper arm hose nozzle
    注

    1x hose

    

18. Remove LH wiper arm nut cover
    注

    1x cover

    

19. Remove RH wiper arm nut covers
    注

    2x cover

    

20. Remove RH wiper arm assembly
    注

    2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove

    

    

21. Remove LH wiper arm assembly
    注

    1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower hood slightly to fit wiper arm removal tool

    

    

    

22. Release cowl screen washer supply hose
    注

    1x hose, located above LH shock tower cover

    

23. Remove LH outer hood hinge cover
    注

    1x clips

    

    

24. Remove RH outer hood hinge cover
    注

    1x clips

    

    

25. Remove wiper cowl screen panel
    注

    4x push clips, Pull cowl up out of lower windshield channel

    

    

    

26. Move LH front seat forward

    

27. Move the RH front seat forward.
28. Release console back panel assembly
    注

    6x clips, 7x datums, Disengage bottom clips last and pull rearward due to alignment

    

    

29. Remove console back panel assembly
    注

    1x connector, Connector lock for lamp located underneath bracket

    

    

30. Release LH and RH rear console carrier
    注

    2x bolts, 10mm, 12 Nm

    

    

    

    

31. Move the RH front seat backward.
32. Move the LH front seat backward.
33. Remove LH front floor mat

    

34. Remove LH outboard footwell cover
    注

    2x magnets, 2x datums

    

    

35. Remove LH inboard footwell cover
    注

    1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm

    

    

    

36. Remove LH console side carpet
    注

    11x clips, 2x datums

    

    

37. Release LH center console lower bracket from IP carrier
    注

    1x bolt, 10mm, 10 Nm

    

38. Remove RH front floor mat

    

39. Remove RH footwell cover
    注

    3x magnets, 1x connector, 4x datums

    

    

40. Remove RH console side carpet
    注

    11x clips, 2x datums

    

    

41. Release RH center console lower bracket from IP carrier
    注

    1x bolt, 10mm, 10 Nm

    

42. Release center console connectors to body harness
    注

    4x connectors

    

    

43. Release LH and RH console carrier center bracket
    注

    2x bolts, 10mm, 12 Nm

    

    

44. Recline LH front seat backrest

    

45. Recline RH front seat backrest

    

46. Remove console assembly
    注

    Lift at rear, rotate front from under IP and out passenger door, Take care not to scratch seats, IP or inner door panel, Recommend assistance if needed

    

    

    

47. Adjust steering column fully out and fully down
    注

    Via UI > Controls > Steering , Use left steering wheel scroll wheel to adjust steering column

    

    

    

48. Power off the vehicle using the touchscreen.

    

49. Disconnect the LV battery connector and First Responder Loop.

    

    

    

50. Remove wiper module
    注

    3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector

    

    

51. Remove caps from low side and high side AC ports
    注

    2x caps

    

52. Connect AC hoses to vehicle

    

53. Perform AC recovery
    注

    Touch time only: Note the amount of refrigerant and oil recovered, Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700

    

    

    

    

54. Perform AC recovery
    注

    Run time only: Print results > Screen will automatically go to main menu after print is made

    

    

55. Remove AC hoses from vehicle

    

56. Remove Penta HVAC line from HVAC assembly
    注

    2x bolts, 13mm, 22 Nm

    

    

57. Release HVAC assembly bolt at bulkhead
    注

    1x bolt, 10mm, 8 Nm

    

    

58. Release upper steering column bracket IP carrier bolts at bulkhead
    注

    2x bolts, 13mm, 27 Nm

    

    

59. Remove IP LH mid panel
    注

    6x tabs

    

    

    

60. Remove fasteners securing LH knee air bag assembly to vehicle
    注

    2x patch bolts, E10, 8 Nm, Discard after removal

    

61. Remove the LH knee air bag assembly from vehicle
    注

    3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector

    

    

    

62. Remove LH sun visor bezel
    注

    6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release

    

    

    

    

63. Release LH upper A-pillar from body
    注

    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal

    

64. Remove LH upper A-pillar from vehicle
    注

    1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly

    

    

    

65. Remove RH IP end cap
    注

    3x clips

    

66. Remove RH mid A-pillar trim
    注

    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim

    

    

    

67. Remove RH front door sill trim panel
    注

    8x clips, 3x datums

    

    

68. Remove RH lower A-pillar trim
    注

    1x bolt, T25, 5 Nm, 2x clips, 1x datum

    

    

    

69. Fold RH front cabin carpet aside for access

    

70. Release harness from RH footrest panel
    注

    1x clip

    

71. Release RH footrest panel
    注

    2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm

    

72. Remove RH footrest panel
    注

    Fold RH primary support carpet up, Rotate RH footrest panel out of vehicle

    

    

73. Remove RH sun visor bezel
    注

    6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release

    

    

    

74. Release RH upper A-pillar from body
    注

    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal

    

75. Remove RH upper A-pillar from vehicle
    注

    1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly

    

    

    

76. Release the IP service panel.

    

    

    

77. Release diagnostic and CAN harnesses from IP service panel
    注

    2x clips

    

    

78. Remove IP service panel
    注

    1x connector

    

    

79. Remove center display bracket bolts
    注

    2x bolts, 10mm, 11.5 Nm

    

    

80. Remove center display shroud
    注

    3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward

    

    

81. Release center display coax and power connectors
    注

    2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release

    

82. Remove center display
    注

    Slide rearward, Place on soft clean surface

    

83. Remove IP closeout panel
    注

    4x tabs

    

    

    

84. Remove IP RH mid Panel
    注

    14x tabs, 2 datums

    

    

85. Remove IP Decor
    注

    21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness

    

    

    

    

    

86. Remove fasteners securing RH knee air bag assembly to vehicle
    注

    2x bolts, 10mm, 8 Nm, 1x clip

    

87. Remove the RH knee air bag assembly from vehicle
    注

    2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector

    

    

88. Release glove box
    注

    5x screws, T20, 3 Nm

    

    

89. Release glove box connectors
    注

    3x connectors

    

90. Remove USB outlet
    注

    2x screws, T20, 3 Nm, 1x clip

    

91. Remove glove box

    

92. Release passenger IP air duct temperature sensor connector
    注

    1x connector

    

93. Remove passenger IP air duct
    注

    2x push-pull rivets

    

    

94. Remove IP carrier cross beam screws
    注

    2x bolts, 10mm, 3 Nm

    

    

95. Release passenger IP airbag connectors
    注

    3x connectors, Pull down spring loaded locks simultaneously to release airbag connectors

    

    

96. Release RH lower instrument panel
    注

    3x screws, T20, 3 Nm

    

97. Release center lower instrument panel
    注

    6x screws, T20, 3 Nm

    

98. Release LH lower instrument panel
    注

    3x screws, T20, 3 Nm

    

99. Release instrument cluster harness
    注

    1x connector, 1x clip

    

    

100. Release IP trim harness
     注

     1x connector, 1x clip

     

     

101. Position lower instrument panel assembly away from IP sub-assembly
     注

     6x datums, Move top edge as far rearward as possible without excessive stress on assembly

     

102. Release IP ground harness
     注

     1x clip, 1x bolt, 10mm, 9 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly

     

103. Remove IP sub-assembly
     注

     Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed

     

     

     

104. Remove driver IP air vent duct
     注

     2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly

     

     

105. Remove driver floor jumper left foot duct
     注

     2x push clips

     

     

106. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
     注

     2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged

     

     

     

     

107. Disconnect driver air bag connector and remove driver air bag assembly
     注

     1x connector

     

108. Disconnect steering wheel connector
     注

     1x connector

     

109. Remove bolt that secures the steering wheel to the column
     注

     1x patch bolt, 10mm allen, 80 Nm, Discard after removal

     

     

110. Remove steering wheel
     注

     Note that the steering wheel is splined to the column

     

     

     

     

111. Pull upward to release steering column upper shroud from lower shroud
     注

     6x clips, 4x datums

     

     

     

     

112. Remove lower shroud to steering column
     注

     2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum

     

     

     

     

113. Remove lower instrument panel assembly
     注

     3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column

     

     

     

     

     

114. Release IP harness at LH and RH center display brackets
     注

     4x clips

     

     

     

     

115. Release IP harness from center IP carrier
     注

     2x clips, Once released maneuver IP harness behind both center display brackets into passenger side footwell

     

     

     

116. Release IP harness from RH IP carrier
     注

     5x clips

     

     

     

     

117. Release IP harness from lower center IP carrier
     注

     5x clips

     

     

118. Release glove box USB cable from IP carrier
     注

     3x clips

     

119. Release IP harness at upper center IP carrier
     注

     3x clips

     

     

120. Release IP harness from LH center IP carrier
     注

     3x clips

     

     

121. Disconnect steering column control module assembly connector
     注

     1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange

     

     

     

122. Release IP harness from LH IP carrier
     注

     5x clips, 1x connector

     

     

     

123. Release IP cowl link
     注

     2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box

     

124. Release upper steering column from steering column bracket
     注

     4x nuts, 13mm, 15 Nm, Rotate and set aside

     

     

125. Release LH cross car beam assembly
     注

     2x bolts, 13mm, 27 Nm

     

     

126. Release RH cross car beam assembly
     注

     2x bolts, 13mm, 27 Nm

     

     

127. Release cross car beam assembly from toeboard bracket
     注

     2x bolts, 13mm, 27 Nm

     

     

128. Release cross car beam assembly from HVAC unit
     注

     4x bolts, 10mm, 8 Nm

     

     

129. Remove cross car beam assembly from body and HVAC unit
     注

     4x datums

     

     

     

     

     

130. Remove cross car beam assembly from vehicle
     注

     Avoid contact with seats and inner door panel, Recommend assistance as required

     

     

     

131. Release HVAC blower x059 connector and HVAC case x058 connector from right controller
     注

     1x clip, 2x connectors

     

     

132. Release LH and RH rear vent ducts from HVAC assembly

     

133. Release HVAC assembly from bulkhead
     注

     1x bolt, 10mm, 8 Nm

     

     

134. Remove HVAC assembly from vehicle
     注

     Remove HVAC assembly towards rear of vehicle, Rotate counter clockwise and remove out of passenger front door, Recommend assistance

     

     

     

135. Remove HVAC Sump Seal from HVAC assembly

     

     

     

136. Clean old adhesive residue from HVAC assembly
     注

     Allow 1 minute for IPA to dry

     

     

137. Peel off film from HVAC Sump Seal

     

     

     

138. Install HVAC Sump Seal to HVAC assembly

     

     

     

139. Install HVAC assembly to vehicle
     注

     Install front of HVAC assembly through passenger front door, Rotate counter clockwise and install towards front of vehicle

     

     

     

140. Secure HVAC assembly to bulkhead
     注

     1x bolt, 10mm, 8 Nm

     

     

141. Secure HVAC assembly bolt at bulkhead
     注

     1x bolt, 10mm, 8 Nm

     

     

142. Replace the seal washers to the Penta HVAC line on the HVAC side
     注

     5x seal washers, Lube seal washers with ND-11 oil

     

143. Install Penta HVAC line to HVAC assembly
     注

     2x bolts, 13mm, 22 Nm

     

     

144. Connect AC hoses to vehicle

     

145. Perform AC vacuum and run leak test
     注

     Touch time only: Menu > Vacuum > Type 15 min > Select Enter

     

     

     

146. Perform AC vacuum and run leak test
     注

     Run time only: Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing

     

     

147. Perform AC charge
     注

     Touch time: Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye

     

     

148. Perform AC charge
     注

     Run time - Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye

     

     

     

     

149. Secure LH and RH rear vent ducts to HVAC assembly

     

150. Secure HVAC blower x059 connector and HVAC case x058 connector to right controller
     注

     1x clip, 2x connectors

     

     

151. Install cross car beam assembly into vehicle
     注

     4x datums, Avoid contact with seats and inner door panel, Recommend assistance as required, Align datums before fully engaging with HVAC assembly

     

     

152. Engage cross car beam assembly to body and HVAC unit
     注

     4x datums

     

     

     

153. Secure LH cross car beam assembly
     注

     2x bolts, 13mm, 27 Nm

     

     

154. Secure RH cross car beam assembly
     注

     2x bolts, 13mm, 27 Nm

     

     

155. Secure cross car beam assembly to toeboard bracket
     注

     2x bolts, 13mm, 27 Nm

     

     

156. Secure cross car beam assembly to HVAC unit
     注

     4x bolts, 10mm, 8 Nm

     

     

157. Secure upper steering column bracket IP carrier bolts at bulkhead
     注

     2x bolts, 13mm, 27 Nm

     

     

158. Secure upper steering column to steering column bracket
     注

     4x nuts, 13mm, 15 Nm

     

     

159. Secure IP cowl link
     注

     2x bolts, 10mm, 6 Nm, 2x datums

     

     

160. Secure IP harness to LH IP carrier
     注

     5x clips

     

     

     

161. Connect steering column control module assembly connector
     注

     1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly

     

     

     

162. Secure IP harness to LH center IP carrier
     注

     3x clips

     

     

163. Secure IP harness at upper center IP carrier
     注

     3x clips

     

     

164. Secure IP harness to lower center IP carrier
     注

     5x clips

     

     

165. Secure glove box USB cable to IP carrier
     注

     3x clips

     

166. Secure IP harness to RH IP carrier
     注

     5x clips

     

     

     

     

167. Secure IP harness to center IP carrier
     注

     2x clips, Maneuver IP harness behind both center display brackets into position

     

     

     

168. Secure IP harness at LH and RH center display brackets
     注

     4x clips

     

     

     

     

169. Secure lower instrument panel assembly
     注

     3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step

     

     

     

     

     

170. Install lower shroud to steering column
     注

     2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum

     

     

     

171. Align the clips and datums then press downward to install upper shroud onto lower shroud
     注

     6x clips, 4x datums

     

     

     

     

172. Install driver floor jumper left foot duct
     注

     2x push clips

     

     

173. Install driver IP air vent duct
     注

     2x rivets, 1x connector, Slide inboard and into HVAC unit assembly

     

     

     

174. Install IP sub-assembly
     注

     4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Engage IP sub-assembly datums into dash slots, Recommend assistance

     

     

     

175. Secure IP ground harness
     注

     1x clip, 1x bolt, 10mm, 3.5 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly

     

     

176. Secure IP trim harness
     注

     1x connector, 1x clip

     

     

177. Secure instrument cluster harness
     注

     1x connector

     

178. Position lower instrument panel assembly into IP sub-assembly

     

179. Secure LH lower instrument panel
     注

     3x screws, T20, 3 Nm

     

180. Secure center lower instrument panel
     注

     6x screws, T20, 3 Nm

     

181. Secure RH lower instrument panel
     注

     3x screws, T20, 3 Nm

     

182. Install IP Decor
     注

     21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel

     

     

     

     

     

183. Install IP carrier cross beam bolts
     注

     2x bolts, 10mm, 3 Nm

     

     

184. Secure passenger IP airbag connectors
     注

     3x connectors

     

185. Install passenger IP air duct
     注

     2x push-pull rivets

     

     

     

186. Secure passenger IP air duct temperature sensor connector
     注

     1x connector

     

187. Install RH footrest panel
     注

     Rotate RH footrest panel onto vehicle, Fold RH primary support carpet down

     

     

188. Secure RH footrest panel
     注

     2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm

     

189. Secure harness to RH footrest panel
     注

     1x clip

     

190. Fold RH main carpet back into place

     

191. Secure USB outlet
     注

     2x screws, T20, 2 Nm, 1x clip, Ensure USB socket flush in glove box

     

     

     

192. Secure glove box connectors
     注

     3x connectors, Route harness through glove box datums

     

193. Install glove box
     注

     5x screws, T20, 3 Nm

     

     

194. Install RH knee air bag assembly onto vehicle
     注

     2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector

     

     

     

195. Install fasteners securing RH knee air bag assembly to vehicle
     注

     2x bolts, 10mm, 8 Nm, 1x clip

     

196. Install RH lower A-pillar trim
     注

     1x bolt, T25, 5 Nm, 2x clips, 1x datum

     

     

197. Install RH front door sill trim panel
     注

     8x clips, 3x datums

     

     

198. Position RH upper A-pillar to vehicle
     注

     1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position

     

     

     

199. Secure RH upper A-pillar to body
     注

     2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut

     

200. Install RH sun visor bezel
     注

     6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips

     

     

201. Install RH mid A-pillar trim
     注

     2x clips, 3x datums, Verify weather seal is seated properly

     

     

     

202. Install RH IP end cap
     注

     3x clips

     

203. Install IP RH mid Panel
     注

     14x tabs, 2 datums

     

     

     

204. Install IP closeout panel
     注

     4x tabs

     

     

     

205. Route display harness behind LH display bracket

     

206. Secure center display coax and power connectors
     注

     2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged

     

207. Install center display shroud
     注

     3x tabs, Slide display downward until shroud tabs fully engages

     

     

208. Secure center display to IP carrier
     注

     2x bolts, 10mm, 11.5 Nm, Slide center display into IP carrier, Start RH bolt first

     

     

     

209. Secure IP service panel connector
     注

     1x connector

     

     

210. Secure diagnostic and CAN harnesses to IP service panel
     注

     2x clips

     

     

     

211. Install the IP service panel.

     

     

212. Position LH upper A-pillar to vehicle
     注

     1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully

     

     

     

213. Install LH sun visor bezel
     注

     6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips

     

     

214. Install IP LH mid panel
     注

     6x tabs

     

     

     

215. Install the LH knee air bag assembly into vehicle
     注

     1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors

     

     

216. Install fasteners securing LH knee air bag assembly to vehicle
     注

     2x patch bolts, E10, 8 Nm, Install new fasteners

     

217. Install LH mid A-pillar trim
     注

     2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly

     

     

     

218. Install LH IP end cap
     注

     7x clips, 1x datum

     

     

219. Install steering wheel
     注

     Note that the steering wheel is splined to the column and can only be installed in the correct position

     

     

     

     

220. Install bolt securing steering wheel to steering column
     注

     1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt

     

221. Secure steering wheel connector
     注

     1x connector

     

222. Secure driver air bag connector
     注

     1x connector

     

223. Install driver air bag assembly to yoke steering wheel
     注

     2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical

     

     

     

224. Connect the First Responder Loop and LV battery connector.

     

     

225. Install console assembly
     注

     3x datums, Carefully maneuver front of assembly under and into IP carrier and lower rear into place, Align datums into IP carrier and engage forward, Recommend assistance if needed

     

     

     

     

226. Secure LH center console lower bracket to IP carrier
     注

     1x bolt, 10mm, 10 Nm

     

227. Secure RH center console lower bracket to IP carrier
     注

     1x bolt, 10mm, 10 Nm

     

228. Secure center console connectors to body harness
     注

     4x connectors, Ensure all connector locks engage

     

229. Secure LH and RH console carrier center bracket
     注

     2x bolts, 10mm, 12 Nm

     

     

230. Install RH console side carpet
     注

     11x clips, 2x datums

     

     

231. Install RH footwell cover
     注

     3x magnets, 4x datums, 1x connector

     

     

232. Install RH front floor mat

     

233. Install LH console side carpet
     注

     11x clips, 2x datums

     

     

234. Install LH inboard footwell cover
     注

     1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw

     

     

     

     

235. Install LH outboard footwell cover
     注

     2x magnets, 2x datums

     

     

236. Install LH front floor mat

     

237. Move LH front seat forward

     

238. Raise LH front seat backrest

     

239. Move RH front seat forward

     

240. Raise RH front seat backrest

     

241. Secure LH and RH rear console carrier
     注

     2x bolts, 10mm, 12 Nm

     

     

242. Install console back panel assembly
     注

     1x connector

     

     

243. Secure console back panel assembly
     注

     6x clips, 7x datums, Engage bottom clips first due to forward facing alignment

     

     

244. Move the RH front seat to its original position.
245. Move the LH front seat to its original position.
246. Unlock Gateway
     注

     After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

     

     

247. Navigate to Refrigerant System through UI
     注

     Select Service Mode > Thermal > Refrigerant System

     

     

248. Select "Stop Thermal Fill Drain" through UI
     注

     Select Thermal > Refrigerant System > Stop Thermal Fill Drain , Click Run, Close once routine is completed

     

     

     

249. Perform Heat Pump Commissioning through UI
     注

     Select Thermal > Refrigerant System > Run Heat Pump Commissioning, click Run, close once routine is passed

     

     

     

     

250. Remove AC hoses from vehicle

     

251. Install caps onto AC ports
     注

     2x caps

     

     

252. Test HVAC Performance through UI
     注

     Select Thermal > Actions > Test HVAC Performance, click Run, close once routine passed

     

     

     

     

     

253. Test Thermal Performance through UI
     注

     Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed

     

     

     

     

254. Exit Service Mode through UI
     注

     Press and hold the Exit Service Mode button for 3 seconds

     

255. Install wiper module
     注

     3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place

     

     

     

256. Install wiper cowl screen panel
     注

     4x push clips, Secure cowl into lower windshield channel

     

     

     

257. Connect cowl screen washer supply hose
     注

     1x hose

     

258. Install LH outer hood hinge cover
     注

     1x clips

     

     

259. Install RH outer hood hinge cover
     注

     1x clips

     

     

260. Install RH wiper arm assembly
     注

     2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield

     

     

261. Install LH wiper arm assembly
     注

     1x nut, 15mm, 32 Nm

     

262. Secure LH wiper arm hose nozzle
     注

     1x hose, Hose is routed above the arm pivot

     

263. Secure RH wiper arm hose nozzle
     注

     1x hose, Hose is routed below the arm pivot

     

264. Install RH wiper arm nut covers
     注

     2x cover

     

265. Install LH wiper arm nut cover
     注

     1x cover

     

266. Install the underhood storage unit.

     

267. Install the underhood storage unit carpet.

     

     

268. Install the underhood storage unit access panel.

     

     

269. Install the front underhood apron.

     

     

270. Install the LH underhood apron.

     

     

     

     

271. Install the RH underhood apron.

     

     

     

     

272. Install the rear underhood apron.

     

     

273. Close the hood.
274. Adjust steering column back to original position
     注

     Via UI>Controls>Steering , Use left steering wheel scroll wheel to adjust steering column

     

     

     

275. Calibrate the RH falcon wing door.

     

276. Close the RH front door.
277. Calibrate the LH falcon wing door.

     

278. Raise both front windows.
279. Close the LH front door.