17/06/2024 21:25:38

充电接口(欧洲、中东和非洲)(拆卸和更换)

校正代码 44011632 1.44 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com 注意:执行下述程序时,请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。

  • 2023-08-25: Added link to charge port voltage check procedure.
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警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com
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本程序适用于此零件的全球更新版本。此零件的原始版本对应的程序如下: 充电接口(拆卸和更换).
  1. Open LH front door
  2. Lower LH and RH front windows
  3. Move LH front seat forward
  4. Open LH falcon wing door
  5. Move LH Monopost seat forward
  6. Remove LH rear sill assembly
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    8x clips, 1x datum
  7. Open charge port door using UI
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    Control > Charging > Open Charge Port
  8. Open hood
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    Via center display > Controls > Frunk Open
  9. Remove rear underhood apron
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    11x clips, 2x datums
  10. Open liftgate
  11. Remove trunk rear load floor
  12. Remove trunk pocket load floor
  13. Remove trunk tub floor insulator
  14. Remove trunk carpet
  15. Remove LH trunk sill side trim
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    4x clips, 1x datum
  16. Remove RH trunk sill side trim
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    4x clips, 1x datum
  17. Remove trunk sill trim
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    4x clips, 2x patch bolts, T25, 2.5 Nm, Discard patch bolts after removal
  18. Remove rear wall load support
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    4x push clips, 2x clips
  19. Remove LH crush can bracket
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    3x clips, 1 datum
  20. Remove LH soft trim pocket bracket
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    1x push clip, 1 datum
  21. Remove LH mid C-pillar trim
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    1x screw, T20, 2 Nm, 9x clips, 5x tabs
  22. Remove LH lower C-pillar
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    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, Discard patch bolt after removal
  23. Fold LH 3rd row seat back into down position
  24. Remove fasteners securing LH upper C-pillar trim to bracket
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    3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Discard patch bolt after removal
  25. Remove LH upper C-pillar trim
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    6x clips, 1x datum
  26. Release charge port manual cable release from LH mid C-pillar zone bracket
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    1x fir tree clip
  27. Remove LH mid C-pillar zone bracket
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    2x screws, T20, 2.5 Nm, 4x push clips
  28. Remove LH trunk side trim carpet
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    4x push clips, 1x connector
  29. Remove LH trunk side trim bracket
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    2x bolts, T30, 2.5 Nm, 1x push clip
  30. Raise LH 3rd row seat back into the upright position
  31. Disconnect LV power. See 低压电源(断开和连接).
  32. Perform the charge port voltage check procedure. See 充电接口电压检查.
  33. Release 3rd row seat harness trays from seat frame
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    4x push clips
  34. Disconnect 3rd row seat assembly connections
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    11x connectors, Release tab and slide connector housing off tray to remove
  35. Remove 3rd row seat cushion from vehicle
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    2x clips, While pushing down on cushion, feel for rocket clips and disengage locking tabs, Clips located on both ends of seat cushion, Feed cushion harnesses below 3rd row seat backs, Place cushion on protected surface
  36. Remove LH inner reinforcement from body
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    9x bolts, T40, 27 Nm, Use a T40 socket with 8mm wrench to loosen the lower 2 bolts to avoid removal of 3rd row seat frame, Then use hex bit ratchet to remove bolts fully, All other bolts can be removed with 1/4in. Dr. ratchet and 1/4in. Dr. T40 socket
  37. Disconnect LH tail lamp
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    1x connector, Release red locking tab
  38. Release charge port latch connector
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    1x connector, Take note of harness routing, Pull red locking tab outwards to release lock, pull again to release connector
  39. Release charge port connector
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    1x connector, Carefully remove white locking tab, Depress tab to release connection from the charge port, Continue to pull off connector, The connection is intended to disengage the safety cap when released
  40. Remove charge port safety cap
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    3x tabs
  41. Remove nuts securing charge port busbar to charge port and remove busbar leads from studs
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    2x nuts, 11 mm, 9 Nm, Nuts have captured washers, Take caution of any tension present with the busbar
  42. Release AC inlet harness from charge port
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    1x connector, Release dual step locking tab
  43. Remove bolts securing charge port assembly and remove from vehicle
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    4x bolts, 10 mm, 7 Nm, 2x datums, Note the charge port is bolted to the charge port door and lines up with 2 datums
  44. Install charge port assembly into vehicle and secure bolts
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    4x bolts, 10 mm, 7 Nm, 2x datums, Start by lining up the datums on charge port with the charge port door, Then proceed to thread in all bolts, New charge port will come pre-applied with penetrox
  45. Secure AC inlet harness onto charge port
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    1x connector, Secure dual step locking tab
  46. Install charge port busbar leads to charge port assembly
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    2x nuts, 11 mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary
  47. Inspect HV insulating gloves
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    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  48. Put on HV insulating gloves and leather over gloves
  49. Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud
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    2x HV joints, Measure both joints at the highlighted locations, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step.
  50. Remove leather over gloves and HV insulating gloves
  51. Install charge port safety cap
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    3x tabs, Safety cap will click into position
  52. Secure charge port connections
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    1x connector, Fully engage connection and white locking tab, The connector is intended to lock the safety cap in place
  53. Secure charge port latch connection
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    1x connector, Return harness to original routing, Harness sits in front of busbar, Fully engage connector and red locking tab
  54. Secure LH tail lamp connector
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    1x connector, Engage red locking tab
  55. Install LH inner reinforcement to body
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    9x bolts, T40, 27 Nm, To avoid removal of 3rd row seat frame, Use hex bit ratchet to fully seat bottom 2 bolts prior to torque
  56. Install 3rd row seat cushion
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    2x securing tabs, Feed cushion harness's below 3rd row seat backs
  57. Connect 3rd row seat cushion connections and secure to brackets
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    11x connectors, Secure connector housing onto tray
  58. Connect First Responder Loop and LV battery connector
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    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
  59. Install rear underhood apron
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    11x clips, 2x datums
  60. Close hood
  61. Verify operation of vehicle charging system
  62. Close charge port door
  63. Fold LH 3rd row seat back into down position
  64. Install LH trunk side trim bracket
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    2x bolts, T30, 2.5 Nm, 1x push clip
  65. Install LH trunk side trim carpet
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    4x push clips, 1x connector, Place Clip into trim tool to aide installation of lower clip.
  66. Secure charge port manual release cable onto LH mid C-pillar zone bracket
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    1x fir tree clip
  67. Install LH mid C-pillar zone bracket
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    2x screws, T20, 2.5 Nm, 4x push clips
  68. Install LH upper C-pillar trim
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    6x clips, 1x datum
  69. Raise LH 3rd row seat back into the upright position
  70. Install fasteners securing LH upper C-pillar trim to bracket
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    3x screws, T20, 2 Nm, 1x patch bolt, T25, 2 Nm, Install new patch bolt
  71. Install LH lower C-pillar
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    1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, Install new patch bolt
  72. Install LH mid C-pillar trim
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    9x clips, 5x tabs, 1x screw, T20, 2 Nm
  73. Install LH soft trim pocket bracket
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    1x push clip, 1 datum
  74. Install LH crush can bracket
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    3x clips, 1 datum
  75. Install rear wall load floor support
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    4x push clips, 2x clips
  76. Install rear trunk sill trim
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    4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts
  77. Install LH trunk sill side trim
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    4x clips, 1x datum
  78. Install RH trunk sill side trim
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    4x clips, 1x datum
  79. Install trunk carpet
  80. Install trunk tub floor insulator
  81. Install trunk pocket load floor
  82. Install trunk rear load floor
  83. Close liftgate
  84. Move LH Monopost seat to original position
  85. Install LH rear sill assembly
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    8x clips, 1x datum
  86. Calibrate LH falcon wing door
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    Hold the upper B-pillar button in the down position to manually calibrate
  87. Calibrate RH falcon wing door
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    Hold the upper B-pillar button in the down position to manually calibrate
  88. Move LH front seat to original position
  89. Raise LH and RH front windows
  90. Close LH front door