17/06/2024 21:25:38
充电接口(欧洲、中东和非洲)(拆卸和更换)
校正代码 44011632 1.44 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。 注意:执行下述程序时,请参阅人员保护确认已穿戴适当的个人防护装备 (PPE)。
- 2023-08-25: Added link to charge port voltage check procedure.
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
注
本程序适用于此零件的全球更新版本。此零件的原始版本对应的程序如下:
充电接口(拆卸和更换).
- Open LH front door
- Lower LH and RH front windows
- Move LH front seat forward
- Open LH falcon wing door
- Move LH Monopost seat forward
-
Remove LH rear sill assembly
注8x clips, 1x datum
-
Open charge port door using UI
注Control > Charging > Open Charge Port
-
Open hood
注Via center display > Controls > Frunk Open
-
Remove rear underhood apron
注11x clips, 2x datums
- Open liftgate
-
Remove trunk rear load floor
-
Remove trunk pocket load floor
-
Remove trunk tub floor insulator
-
Remove trunk carpet
-
Remove LH trunk sill side trim
注4x clips, 1x datum
-
Remove RH trunk sill side trim
注4x clips, 1x datum
-
Remove trunk sill trim
注4x clips, 2x patch bolts, T25, 2.5 Nm, Discard patch bolts after removal
-
Remove rear wall load support
注4x push clips, 2x clips
-
Remove LH crush can bracket
注3x clips, 1 datum
-
Remove LH soft trim pocket bracket
注1x push clip, 1 datum
-
Remove LH mid C-pillar trim
注1x screw, T20, 2 Nm, 9x clips, 5x tabs
-
Remove LH lower C-pillar
注1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, Discard patch bolt after removal
-
Fold LH 3rd row seat back into down position
-
Remove fasteners securing LH upper C-pillar trim to bracket
注3x screws, T20, 2 Nm, 1x patch bolt, T25, 3 Nm, Discard patch bolt after removal
-
Remove LH upper C-pillar trim
注6x clips, 1x datum
-
Release charge port manual cable release from LH mid C-pillar zone bracket
注1x fir tree clip
-
Remove LH mid C-pillar zone bracket
注2x screws, T20, 2.5 Nm, 4x push clips
-
Remove LH trunk side trim carpet
注4x push clips, 1x connector
-
Remove LH trunk side trim bracket
注2x bolts, T30, 2.5 Nm, 1x push clip
-
Raise LH 3rd row seat back into the upright position
- Disconnect LV power. See 低压电源(断开和连接).
- Perform the charge port voltage check procedure. See 充电接口电压检查.
-
Release 3rd row seat harness trays from seat frame
注4x push clips
-
Disconnect 3rd row seat assembly connections
注11x connectors, Release tab and slide connector housing off tray to remove
-
Remove 3rd row seat cushion from vehicle
注2x clips, While pushing down on cushion, feel for rocket clips and disengage locking tabs, Clips located on both ends of seat cushion, Feed cushion harnesses below 3rd row seat backs, Place cushion on protected surface
-
Remove LH inner reinforcement from body
注9x bolts, T40, 27 Nm, Use a T40 socket with 8mm wrench to loosen the lower 2 bolts to avoid removal of 3rd row seat frame, Then use hex bit ratchet to remove bolts fully, All other bolts can be removed with 1/4in. Dr. ratchet and 1/4in. Dr. T40 socket
-
Disconnect LH tail lamp
注1x connector, Release red locking tab
-
Release charge port latch connector
注1x connector, Take note of harness routing, Pull red locking tab outwards to release lock, pull again to release connector
-
Release charge port connector
注1x connector, Carefully remove white locking tab, Depress tab to release connection from the charge port, Continue to pull off connector, The connection is intended to disengage the safety cap when released
-
Remove charge port safety cap
注3x tabs
-
Remove nuts securing charge port busbar to charge port and remove busbar leads from studs
注2x nuts, 11 mm, 9 Nm, Nuts have captured washers, Take caution of any tension present with the busbar
-
Release AC inlet harness from charge port
注1x connector, Release dual step locking tab
-
Remove bolts securing charge port assembly and remove from vehicle
注4x bolts, 10 mm, 7 Nm, 2x datums, Note the charge port is bolted to the charge port door and lines up with 2 datums
-
Install charge port assembly into vehicle and secure bolts
注4x bolts, 10 mm, 7 Nm, 2x datums, Start by lining up the datums on charge port with the charge port door, Then proceed to thread in all bolts, New charge port will come pre-applied with penetrox
-
Secure AC inlet harness onto charge port
注1x connector, Secure dual step locking tab
-
Install charge port busbar leads to charge port assembly
注2x nuts, 11 mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary
-
Inspect HV insulating gloves
注Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
-
Put on HV insulating gloves and leather over gloves
-
Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud
注2x HV joints, Measure both joints at the highlighted locations, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step.
- Remove leather over gloves and HV insulating gloves
-
Install charge port safety cap
注3x tabs, Safety cap will click into position
-
Secure charge port connections
注1x connector, Fully engage connection and white locking tab, The connector is intended to lock the safety cap in place
-
Secure charge port latch connection
注1x connector, Return harness to original routing, Harness sits in front of busbar, Fully engage connector and red locking tab
-
Secure LH tail lamp connector
注1x connector, Engage red locking tab
-
Install LH inner reinforcement to body
注9x bolts, T40, 27 Nm, To avoid removal of 3rd row seat frame, Use hex bit ratchet to fully seat bottom 2 bolts prior to torque
-
Install 3rd row seat cushion
注2x securing tabs, Feed cushion harness's below 3rd row seat backs
-
Connect 3rd row seat cushion connections and secure to brackets
注11x connectors, Secure connector housing onto tray
-
Connect First Responder Loop and LV battery connector
注2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
-
Install rear underhood apron
注11x clips, 2x datums
- Close hood
-
Verify operation of vehicle charging system
-
Close charge port door
-
Fold LH 3rd row seat back into down position
-
Install LH trunk side trim bracket
注2x bolts, T30, 2.5 Nm, 1x push clip
-
Install LH trunk side trim carpet
注4x push clips, 1x connector, Place Clip into trim tool to aide installation of lower clip.
-
Secure charge port manual release cable onto LH mid C-pillar zone bracket
注1x fir tree clip
-
Install LH mid C-pillar zone bracket
注2x screws, T20, 2.5 Nm, 4x push clips
-
Install LH upper C-pillar trim
注6x clips, 1x datum
-
Raise LH 3rd row seat back into the upright position
-
Install fasteners securing LH upper C-pillar trim to bracket
注3x screws, T20, 2 Nm, 1x patch bolt, T25, 2 Nm, Install new patch bolt
-
Install LH lower C-pillar
注1x patch bolt, T25, 2.5 Nm, 2x screws, T20, 2 Nm, Install new patch bolt
-
Install LH mid C-pillar trim
注9x clips, 5x tabs, 1x screw, T20, 2 Nm
-
Install LH soft trim pocket bracket
注1x push clip, 1 datum
-
Install LH crush can bracket
注3x clips, 1 datum
-
Install rear wall load floor support
注4x push clips, 2x clips
-
Install rear trunk sill trim
注4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts
-
Install LH trunk sill side trim
注4x clips, 1x datum
-
Install RH trunk sill side trim
注4x clips, 1x datum
-
Install trunk carpet
-
Install trunk tub floor insulator
-
Install trunk pocket load floor
-
Install trunk rear load floor
- Close liftgate
- Move LH Monopost seat to original position
-
Install LH rear sill assembly
注8x clips, 1x datum
-
Calibrate LH falcon wing door
注Hold the upper B-pillar button in the down position to manually calibrate
-
Calibrate RH falcon wing door
注Hold the upper B-pillar button in the down position to manually calibrate
- Move LH front seat to original position
- Raise LH and RH front windows
- Close LH front door