05/06/2024 20:07:59
Door - Charge Port (NA) (Remove and Replace)
校正代码 4401010101 4401010102 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。 注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。
-
Open trunk from exterior switch
-
Open all four doors
-
Lower all four windows
-
Move LH front seat forward
-
Move RH front seat forward
-
Open hood
-
Remove rear underhood apron
注14x clips
-
Place vehicle in service mode
注Via UI > Controls > Software, Touch and hold "Model 3" for 4 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
-
Power off vehicle from center display
注Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
-
Disconnect LV battery and First Responder Loop
注2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
-
Verify operation of multimeter
注Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery
-
Remove all items from pockets and ensure not wearing metal items
-
Inspect HV insulating gloves
注Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
-
Put on HV insulating gloves and leather over gloves
注Make sure to wear Electrical Protective Gloves any time Hioki tester is used
-
Verify there is no high voltage present at the charge port
注Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage components, Measure B+ to B-, B- to Ground, and B+ to Ground (use rear left door striker as a ground for the isolation check), If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
-
Remove HV insulating gloves
-
Remove load floor
注Use pull tab located at rear edge of panel
-
Remove trunk sill trim assembly
注4x clips, Pull corner upward to release clip on end then pull away from body for remaining clips
-
Remove LH load floor bracket
注4x clips, 2x locators, Release bracket front clips, then release clips at rear
-
Remove trunk garnish assembly
注6x clips, 4x locating tabs
-
Remove clip for LH trunk side trim
注1x clip
-
Disconnect LH trunk task light
注1x connector
-
Move LH trunk side trim to aside
注Take care not to cause excessive creasing
-
Remove LH trough trim
注3x clips, 1x bolt, T20, 1.2Nm
-
Release connectors from chargeport assembly
注1x clip, 2x connectors, Remove white locking tab before disconnecting, Pull red locking tab to release lock, pull again to release from connector
-
Remove charge port safety cap
注2x tabs
-
Remove charge port busbar leads from charge port assembly
注2x nuts, 10mm, 9 Nm, Nuts have captured washers
-
Release charge port manual release cable from body clip
-
Remove charge port assembly
注3x bolts, 10mm, 5.5 Nm
-
Disconnect charge port harness from charge port ECU
注1x connector
-
Release charge port door harness grommet from body
注1x grommet
-
Remove charge port door from vehicle
注2x tabs, 1x datum, Pull from the bottom rear to release, Pull the assembly towards the rear of the vehicle, when the door actuator reaches to the rear of the quarter panel pull the charge port down to clear the actuator mechanism then pull out and away from the body, Manipulating the charge door may be necessary to fully remove the assembly
-
Install charge port door onto vehicle
注2x clips, 1x datum, Install the part by pivoting the assembly so the actuator mechanism clears underneath the quarter panel, then slide the charge door forward toward the rear door, When in position push down on bottom rear to engage clips, Manipulating the charge door may be necessary to fully align the assembly to the body
-
Secure charge port door harness grommet to body
注1x grommet
-
Connect charge port door connector to charge port ECU
注1x connector
-
Install charge port assembly
注3x bolts, 10mm, 5.5 Nm
-
Secure charge port manual release cable to body clip
-
Clean charge port assembly busbar contact surface of residual penetrox
注Use plastic trim tool to push IPA wipe down between plastic divider, Allow 1 minute dry time
-
Verify charge port studs are torqued to proper specification
注2x studs, T10, 2 Nm
-
Apply Penetrox to backside of busbar leads
注Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
-
Install charge port busbar leads to charge port assembly
注2x nuts, 10mm, 9 Nm, Nuts have captured washers
-
Remove all items from pockets and ensure not wearing metal items
-
Inspect HV insulating gloves
注Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
-
Put on HV insulating gloves and leather over gloves
注Make sure to wear Electrical Protective Gloves any time Hioki tester is used
-
Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud
注2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
-
Remove HV insulating gloves
-
Install charge port safety cap
注2x tabs
-
Connect chargeport assembly connectors
注1x clip, 2x connectors, Engage locking tab, Install white locking tab once connected,
-
Install LH trough trim
注3x clips, 1x bolt, T20, 1.2Nm
-
Connect LH trunk task light
注1x connector
-
Move LH trunk side trim to original
position
-
Install clip for LH trunk side trim
注1x clip
-
Install trunk garnish assembly
注6x clips, 4x locating tabs, Align locating tabs to slot, Verify trunk seal is fully seated along garnish
-
Install LH load floor bracket
注4x clips, 2x locators
-
Install trunk sill trim assembly
注4x clips, Align striker with center slot then 2 locators to slots then press to secure clips, Manipulate seal to overlap trim
-
Install load floor
-
Close trunk via interior switch
-
Connect 2nd row seat harness and secure cushion
注2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test
-
Connect First Responder Loop and LV battery
注2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
-
Install rear underhood apron
注14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
-
Close hood
-
Reinstall Firmware via service UI
注Controls > Service Mode > Software Reinstall, Installation will begin immediately
-
Close LH rear door
注Release latch before closing if manually latched
-
Close RH rear door
注Release latch before closing if manually latched
-
Move RH front seat to original position
-
Close RH front door
-
Move LH front seat to original position
-
Raise all windows
-
Close LH front door