2024-06-17
  Assembly - Brake Lines - Master Cylinder to HCU (RHD) ((拆卸和更换))
    
    校正代码
    3303020022
    FRT
    4.26
    
          
            注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。
          
            注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至ServiceManualFeedback@tesla.com。
          
            注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。注意:请参阅人体工程学注意事项查看安全健康的作业规程。
        
    
  
- 2024-06-17: Added step to perform test drive and add correction code 00040100 as a separate acitivity to the Service Visit.
 
拆卸
- Remove the steering column. See Steering Rack (Dual Motor) (RHD) ((拆卸和更换)).
 - Remove the wiper module. See Wiper Module (RHD) ((拆卸和更换)).
 - Remove the fresh air intake assembly. See Fresh Air Intake - HVAC ((拆卸和更换)).
 - Remove the LV battery. See LV Battery ((拆卸和更换)).
 - Remove the shock tower brace. See Brace - Shock Tower ((拆卸和更换)).
 - Remove the front controller. See Module - Body Controller - Front (Gen 3) ((拆卸和更换)).
 - 
          Disconnect the steering gear assembly
            connectors (x4).
          
 - 
          Disconnect FDU front subframe harness
            connector.
          
 - 
          Remove washer hose from LH front frame
            rail area
          注1x clip
 - 
          Release front harness clips around LH
            front frame rail area
          注6x clips
 - 
          Remove front harness ground terminal
            at LH front shock tower
          注1x bolts, 10mm, 8 Nm, Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
 - 
          Remove LH harness bracke clip and
            remove from vehicle
          注2x clips
 - 
          Remove bolts securing front harness
            bracke from vehicle
          注2x bolts,10mm,9 Nm
 - 
          Release clips securing harness behind
            LH shock tower
          注4x clips
 - 
          Position fluid catcher under
            underneath vehicle
          
 - 
          Place absorbent material underneath
            brake booster and reservoir area
          
 - 
          Remove fluid from brake fluid
            reservoir
          
 - 
          Disconnect forward brake line from
            brake booster
          注1x nut, 12mm, 16 Nm
 - 
          Disconnect rear brake line from brake
            booster
          注1x nut, 12mm, 16 Nm
 - 
          Disconnect the hydraulic control unit
            connector
          注1x connector, Disengage locking tab and pull up on connector to release
 - 
          Remove RH front brake line tube nut
            from hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Remove the LH rear brake line tube nut
            from hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Remove RH rear brake line tube nut
            from hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Remove LH front brake line tube nut
            from hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Remove the master cylinder secondary
            pipe nut from hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Remove the master cylinder primary
            pipe nut from hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Remove bolts securing hydraulic
            control unit bracket to frame rail
          注2x bolts, 10mm, 10 Nm
 - 
          Remove hydraulic control unit and
            bracket from vehicle
          注2x tabs
 - 
          Place absorbent material below car
            computer coolant hose connection points to collect any spilled coolant
          
 - 
          Disconnect outer coolant hose from car
            computer mount
          注1x spring clip, Plug hose
 - 
          Disconnect inner coolant hose to car
            computer mount and remove coolant hoses from car computer
          注1x spring clip, Plug hose
 - 
          Install car computer coolant
            plug
          注1x coolant plug
 - 
          Install plugs to car computer coolant
            hoses
          注2x plugs, Do not need to engage spring clips
 - 
          Release primary and secondary pipe
            from bundle clip
          
 - 
          Release LH bundle clip from body
          注Be careful with water pipe during disassembly
 - 
          Release primary and secondary pipe
            from LH bundle clip
          
 - 
          Release RH bundle clip from body
          注Be careful with water pipe during disassembly
 - 
          Release primary and secondary pipe
            from RH bundle clip
          
 - 
          Release primary and secondary pipe
            from bundle clips
          注2x clips
 - 
          Remove brake line bundle from
            vehicle
          注Move right side of pipeline upwards, pass through wiring harness, and take it out from right side
 
安装
- 
          Install brake line bundle to
            vehicle
          
 - 
          Install primary and secondary pipe to
            bundle clips
          注2x clips
 - 
          Install primary and secondary pipe to
            RH bundle clip
          
 - 
          Install RH bundle clip to body
          注Be careful with water pipe during disassembly
 - 
          Install primary and secondary pipe to
            LH bundle clip
          
 - 
          Install LH bundle clip to body
          注Be careful with water pipe during disassembly
 - 
          Install primary and secondary pipe to
            bundle clip
          
 - 
          Remove plugs to car computer coolant
            hoses
          注2x plugs, Do not need to engage spring clips
 - 
          Remove coolant plug from car
            computer
          注1x coolant plug
 - 
          Install inner coolant hose to car
            computer mount
          注1x spring clip, Plug hose
 - 
          Install outer coolant hose to car
            computer mount 
          注1x spring clip, Plug hose
 - 
          Remove absorbent material 
          
 - 
          Install hydraulic control unit and
            bracket to vehicle
          注2x tabs
 - 
          Install bolts securing hydraulic
            control unit bracket to frame rail
          注2x bolts, 10mm, 10 Nm
 - 
          Install the master cylinder primary
            pipe nut to hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Install the master cylinder secondary
            pipe nut to hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Move master cylinder lines into
            position for installation
          
 - 
          Install LH front brake line tube nut
            to hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Install RH front brake line tube nut
            to hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Install RH rear brake line tube nut to
            hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Install LH rear brake line tube nut to
            hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Install RH front brake line tube nut
            to hydraulic control unit
          注1x nut, 12mm, 16 Nm
 - 
          Connect the hydraulic control unit
            connector
          注1x connector, Gently push connector downward, Engage locking tab
 - 
          Connect rear brake line into brake
            booster
          注1x nut, 12mm, 16 Nm
 - 
          Connect forward brake line into brake
            booster
          注1x nut, 12mm, 16 Nm
 - 
          Remove absorbent material from
            underneath brake booster and reservoir area
          
 - 
          Remove fluid catcher from underneath
            vehicle
          
 - 
          Secure clips securing harness behind
            LH shock tower
          注4x clips
 - 
          Install bolts securing front harness
            bracke from vehicle
          注2x bolts,10mm,9 Nm
 - 
          Secure LH harness bracke clips to
            vehicle
          注2x clips
 - 
          Secure front harness clips around LH
            front frame rail area
          注6x clips
 - 
          Secure washer hose to LH front frame
            rail area
          注1x clip
 - 
          Install bolts securing front harness
            ground terminal at LH front shock tower
          注1x bolts, 10mm, 8 Nm,
 - 
          Connect FDU front subframe
            harness
          注1x connector
 - 
          Connect steering gear assembly
            connectors
          注4x connectors
 - Install the front body controller. See Module - Body Controller - Front (Gen 3) ((拆卸和更换)).
 - Install the shock tower brace. See Brace - Shock Tower ((拆卸和更换)).
 - Install the LV battery. See LV Battery ((拆卸和更换)).
 - Install the fresh air intake assembly. See Fresh Air Intake - HVAC ((拆卸和更换)).
 - Install the wiper module. See Wiper Module (RHD) ((拆卸和更换)).
 - Install the steering column. See Steering Rack (Dual Motor) (RHD) ((拆卸和更换)).
 - 
                    进行道路测试,期间进行多次急刹,确保制动踏板触感及刹车性能正常。
                    注将试驾校正代码 00040100 作为一项单独的工项添加至“服务工单”中。