05/06/2024 20:07:25
Tube (Powertrain) - Rear Powertrain Return
校正代码 1830010152 FRT 2.3 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。 注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com。 注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。
- 1139807-00-A 1/2 英寸 20EP 梅花钻头套筒,带加长件
- 1133768-00-C Insulated Socket 1/4in Dr. 12pt. Deep x 10mm
- 1057602-00-A 1/4 英寸高压绝缘方形钻头棘轮
- 1108272-00-B 变流器逻辑连接器盖,3DU
- 1133843-00-A 冷却液排放和加注适配器套件,M3
- 1065131-00-A Kit, Battery Coolant Drain
- 1473522-00-A Coolant Drain and Fill Adapters
- 1135762-00-A 冷却软管维修堵头套件,Model 3
- 1053600-00-D Pressure Test Fixture
- 1133570-00-A 3/8 英寸 14EP 梅花套筒,带加长件
描述 | 扭矩值 | 推荐工具 | 重复使用/更换 | 备注 |
---|---|---|---|---|
左前和右前脚部空间处高压电池螺栓(4 个) |
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重复使用 | |
左后和右后高压电池内部螺栓(2 个) |
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重复使用 | |
用于紧固充电接口母排检修盖板的螺栓 将充电接口母排套件固定到高压接头的螺栓 |
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重复使用 | |
将正极低压输出固定到功率转换系统 (PCS) 电缆的螺母 |
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更换 | |
将左前和右前车轮内衬固定到滑板的螺栓(2 个) |
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重复使用 | |
将后驱动单元高压电缆支架固定到高压电池的螺母 |
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重复使用 | |
用于固定高压电池中间滑盖的中部螺栓(4 个) |
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重复使用 | |
将左前和右前支架固定到车辆的螺栓(8 个) |
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重复使用 | |
将高压电池固定到车辆的左右螺栓(16 个) |
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重复使用 |
拆卸
- Remove the LH and RH rocker panel lower covers. See 左下门槛罩底座总成 ((拆卸和更换)).
- Open all doors and lower all windows.
- Move the LH front seat backward.
- Remove the LH front floor mat.
- Remove the LH instrument panel end cap. See 仪表板端盖,左 ((拆卸和更换)).
- Remove the lower A-pillar assembly. See A 柱下部总成,左 ((拆卸和更换)).
- Remove the driver side footwell cover. See 驾驶位脚部空间盖板总成 ((拆卸和更换)).
- Remove the LH console side panel carpet. See 中控台侧面板,地毯,左,左驾驶 ((拆卸和更换)).
-
Remove the LH front main cabin carpet
clips (x2).
注Number of clips on new vehicles may vary.
-
Fold the LH front main cabin carpet
aside for access.
注Dead pedal and foam block are parts of the carpet.
-
Remove the LH front footwell HV
battery bolts (x2).
提示: 推荐使用以下工具:
- 梅花 Plus EP20 套筒 - 1139807-00-A
- 无绳棘轮/冲击钻
- 3/8 英寸至 1/2 英寸适配器
- 3 英寸加长件
- 棘轮/扭矩扳手
- Move the LH front seat forward and the RH front seat backward.
-
Repeat step 4 to 8 to the RH side.
注For the passenger side footwell cover, see 副驾位脚部空间盖板总成 ((拆卸和更换)).
-
Remove the clip that attaches the RH
front main carpet to vehicle.
注Number of clips on new vehicles may vary.
-
Fold the RH front main cabin carpet
aside for access.
注Lift the center piece and pull the carpet back, release the seat harness from clips (x2) to allow the carpet to fold back more.
-
Remove the RH front footwell HV
battery bolts (x2).
提示: 推荐使用以下工具:
- 梅花 Plus EP20 套筒 - 1139807-00-A
- 无绳棘轮/冲击钻
- 3/8 英寸至 1/2 英寸适配器
- 3 英寸加长件
- 棘轮/扭矩扳手
- Move the RH front seat forward, and close the RH front door.
- Remove the 2nd row floor mat from vehicle.
- Remove the 2nd row seat cushion. See 第二排座椅坐垫 ((拆卸和更换)).
- Pull back the rear carpet to access the rear interior battery bolts.
-
Remove the LH and RH rear HV battery
interior bolts (x2).
注Lift up the carpet for access.提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 16 毫米深套筒
- 回旋头棘轮/回旋头扭矩扳手
- Close the LH and RH rear door latches manually.
- Raise and support the vehicle. See GUID-0ECF2493-88F6-48E9-ADBB-9AE1D52E217C.html.
-
Place the vehicle in Service Mode
Plus.
注In Vehicle Ops mobile app, enter the last six digits of VIN, and then select vehicle from list, then swipe to the left and select "Enable Service Mode Plus". Vehicle Ops mobile app can be downloaded at https://mobile.tesla.com/AppStore/Home/AppDetails?appId=6.
- Unlock the vehicle gateway. See 网关解锁.
-
On the touchscreen, tap Run, and allow the routine to complete.
, tap 注Thermal Fill Drain routine has a 5 hour time limit. After 5 hours, the routine must be performed again.
- 执行车辆高压禁用程序。请参阅车辆高压禁用程序。
-
Remove the bolt that secures the
charge port busbar access door.
提示: 推荐使用以下工具:
- 绝缘工具:
- 1/4 英寸钻头加长件,摆角 10.5"
- 棘轮/扭矩扳手
- 10 毫米深 12 角套筒
- 电工保护手套
- Tohnichi 扭矩扳手
- 绝缘工具:
-
Remove the bolts (x2) that attach the
charge port busbar kit to the HV header.
提示: 推荐使用以下工具:
- 绝缘工具:
- 1/4 英寸钻头加长件,摆角 10.5"
- 棘轮/扭矩扳手
- 10 毫米深 12 角套筒
- 电工保护手套
- Tohnichi 扭矩扳手
- 绝缘工具:
-
从高压接头上抬起充电接口母排连接器并拆下。
注前后摆动连接器以使其松开。警告本程序所含视频仅作为补充材料予以概括说明。请遵循本程序所列的所有步骤,以避免部件损坏和/或人身伤害。
- Remove the HV insulating gloves.
-
Disconnect the HVC logic connector and
install the logic cap.
注Release the locking tab then push the handle downward to release the connector.
- Remove the DCDC ground busbar. See 母排,12V DCDC ((拆卸和更换)).
-
Remove and discard the nut that
attaches the positive LV output to the power conversion system (PCS) cable, and then
move the cable aside.
提示: 推荐使用以下工具:
- 4 英寸加长件
- 无绳棘轮/冲击钻
- 13 毫米套筒
- 13 毫米深 12 角套筒
- 棘轮/扭矩扳手
- Remove the rear aero shield panel. See 后流线型护板 ((拆卸和更换)).
- Remove the front aero shield panel. See 前流线型护板 ((拆卸和更换)).
- Remove the push clips (x3) that attach the lower rear edge of LH front wheel liner to vehicle for access to coolant hose.
-
Remove the bolt that attaches the LH
front wheel liner to skid plate.
提示: 推荐使用以下工具:
- 10 毫米深磁性套筒
- 无绳棘轮/冲击钻
- 10 毫米深套筒
- 棘轮/扭矩扳手
- 六角螺丝刀
- Use bungee strap to pull back the LH front wheel liner and secure it to the subframe.
- Position a coolant drain container underneath the LH front of the HV battery.
- Attach the hose extension to the coolant drain hose for extra length.
- Connect the battery flush fitting adapter to the coolant cart drain hose.
- Disconnect the spring clip that attaches the HV battery return hose to LH side of vehicle, and connect the battery flush fitting to the male side.
-
Attach the battery drain fitting
adapter to the female side of HV battery return tube.
注Make sure valve is set to closed. Perform a push-pull test to verify that the adapter is fully engaged.
- Attach the battery drain fitting adapter to the coolant cart pressure hose.
- Turn the valve knob to vertical position to open the valve on the battery drain fitting adapter.
-
Slowly open the valve on pressure
regulator, and allow coolant to drain out of the HV battery return tube.
注Close the valve on the pressure regulator once no coolant is draining from HV battery return hose.
- Disconnect the compressed air from the coolant cart.
-
Release the spring clip, and then
remove the battery drain fitting adapter from the female side of the HV battery return
tube.
注Set the valve knob to closed position.
-
Release the spring clip, and then
remove the battery flush fitting adapter from the male side of the HV battery return
tube.
注Plug the hose once the adapter is removed.
- Repeat step 37 to 40 to the RH side.
-
Release the spring clip to disconnect
the powertrain supply hose from the powertrain supply tube.
注Plug hoses as required.
-
Release the spring clip to disconnect
the powertrain return hose from the powertrain return tube.
注Plug hoses as required.
-
Disconnect the HV battery manifold
hose.
注Plug hoses as required.
- Remove the front skid plate. See 高压电池总成前防滑板 ((拆卸和更换)).
-
Disconnect the A/C compressor HV
harness connector.
注Unlock by pulling back the red tab, then pushing the orange lip and pulling back the connector at the same time, and then pushing the green lip and pulling back the connector again to disconnect the connector.
- Remove the rear skid plate. See 高压电池总成后防滑板 ((拆卸和更换)).
- Position a coolant drain container underneath the LH rear of the HV battery.
-
Disconnect the LH coolant hose from
the rear of HV battery.
注Plug the coolant hose and the passthrough.
- Remove the fir tree clip that attaches the coolant hose to the rear subframe shear plate.
-
Disconnect the rear drive unit
inverter inlet tube from the LH rear of HV battery.
注Plug the hose connections as needed. Coolant loss greater than 1L requires vacuum fill.
-
Attach the coolant drain hose adapter
to the power conversion system (PCS) outlet hose coupling.
注Use the adapter with 90 degree angle. Make sure that the locking tab is fully seated.
- Attach the coolant drain hose adapter to the coolant hose extension.
-
Attach the coolant hose extension to
the coolant drain hose.
警告Use caution as coolant may spill. Make sure to wear safety glasses.
- Position the coolant drain container underneath the RH rear of vehicle.
-
Disconnect the rear powertrain supply
hose from the rear of HV battery.
注Plug the hose connections as needed. Coolant loss greater than 1L requires vacuum fill.
-
Attach the coolant pressure tester to
the power conversion system (PCS) inlet hose coupling.
注This adapter is connected to regulated air line adapter. Make sure the locking tab is fully seated.
- Attach the coolant pressure tester to the pressure fitting adapter.
- Connect the compressed air to the coolant pressure tester.
-
Open the regulator valve, then slowly
adjust the regulator to 50 psi.
警告Use caution as coolant may spill. Make sure to wear safety glasses.
-
Open the 2nd valve slowly.
警告Use caution as coolant may spill. Make sure to wear safety glasses.
- Set timer for 1 minute and select start. Once the timer is complete, select Stop Reset.
- Close the regulator valve.
- Disconnect the compressed air from coolant pressure tester.
- Remove the coolant pressure tester from the power conversion system (PCS) inlet hose coupling.
- Position the coolant drain container underneath the LH rear of HV battery.
- Remove the coolant drain adapter with hose from the power conversion system (PCS) outlet hose coupling.
-
Disconnect the rear drive unit outlet
hose from powertrain return tube and plug both hose ends.
注Lower hose located at RH rear of HV battery. Use a shop towel to clean any residue coolant if necessary. Coolant loss greater than 1L requires vacuum fill.
- Remove the LH shear plate. See 左前,后副车架剪力板 ((拆卸和更换)).
- Hand tighten the bolt that attaches the LH side of subframe to body.
- Remove the RH shear plate. See 左前,后副车架剪力板 ((拆卸和更换)).
- Hand tighten the bolt that attaches the RH side of subframe to body.
- Remove the support stand from under the vehicle.
-
Remove the nut that attaches the rear
drive unit HV cable bracket to the HV battery.
注Number of fasteners may vary.提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 10 毫米深磁性套筒
-
Disconnect the connector that connects
the rear drive unit HV cable and HV battery.
注Release locking tab and rotate the release lever up to disengage the connector. Do not force the release lever up. Ensure the alignment tabs on the rear drive unit header are not damaged.
-
With assistance, place the HV battery
table into position, and lower the vehicle to support the HV battery.
注Line up the table so the middle 4 bolts are accessible through the opening in table. Adjust the final battery table position using adjustable caster jacks on the table.
-
Remove the middle bolts (x4) that
secure the HV battery center ski cover.
提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 6 英寸加长件
- 3/8 英寸套筒 EP14 - 1133570-00-A
-
Remove the bolts (x8) that attach the
LH and RH front support brackets to vehicle.
提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 6 英寸加长件
- 16 毫米套筒
- 3 英寸加长件
- 棘轮/扭矩扳手
-
Remove the LH and RH bolts (x16) that
attach the HV battery to vehicle.
提示: 推荐使用以下工具:
- 3 英寸加长件
- 13 毫米套筒
- 无绳棘轮/冲击钻
- 棘轮/扭矩扳手
- 回旋头棘轮/回旋头扭矩扳手
- With assistance, raise the vehicle free of HV battery.
- With assistance, remove the battery from under the vehicle.
- Lower the table, and release the clips (x5) to remove the powertrain return tube from the RH side of HV battery.
安装
- Install the powertrain return tube to the RH side of HV battery, and secure the clips (x5).
-
Install HV battery alignment rods
(x4).
注Install 2 rods to the body at front of vehicle and the other 2 rods to battery near the ancillary bay.
- With assistance, position the HV battery under the vehicle.
-
With assistance, lower the vehicle
onto the HV battery and align the holes.
注Use alignment rods. Be sure that the coolant hoses do not get caught on the alignment rods. Caution not to damage HV cable. Do not fully lower the vehicle onto battery (this will help with installing battery bolts).
-
Set the LH and RH bolts (x16) that
attach the HV battery to vehicle with cordless impact.
注Ensure smooth thread engagement and the bolts are not cross threaded into casting. Flush down the bolts. Do not over tighten bolts. Fully torque at later step.
- Remove the HV battery alignment rods.
-
Set the bolts (x8) that attach the LH
and RH front support brackets to vehicle with cordless impact.
注Ensure smooth thread engagement and the bolts are not cross threaded into casting. Flush down bolts. Do not over tighten the bolts. Fully torque at later step.
-
Set the middle bolts (x4) that attach
the HV battery center ski cover with cordless impact.
注Ensure smooth thread engagement and the bolts are not cross threaded into casting. Flush down bolts. Do not over tighten the bolts. Fully torque at later step.
-
Hand-tighten the bolts (x4) that
attach the HV battery to body at LH and RH shear plate area.
注Torque at later step.
-
Connect the rear drive unit HV cable
to HV battery.
注Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector. Use one hand to support the connector while the other latching the locking tab. Once installed, verify that the latch is not damaged and is fully secured in the latched position.
-
Install the nut that attaches the rear
drive unit HV cable bracket to the HV battery.注Number of fasteners may vary.提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 10 毫米深磁性套筒
-
Remove the hose plugs and connect the
rear drive unit outlet hose to powertrain return tube.
注Perform a push-pull-push test to make sure hose is fully engaged. Use shop towel to clean any coolant residue if necessary. Coolant loss greater than 1L requires vacuum fill.
-
Remove the plugs and connect the rear
drive unit inverter inlet hose to the LH rear of HV battery.
注Perform a push-pull-push test to make sure the hose is fully engaged. Coolant loss greater than 1L requires vacuum fill.
- Install the rear skid plate. See 高压电池总成后防滑板 ((拆卸和更换)).
- Lower vehicle onto pack completely.
-
Torque the LH and RH bolts (x16) that
attach the HV battery to vehicle.提示: 推荐使用以下工具:
- 3 英寸加长件
- 13 毫米套筒
- 无绳棘轮/冲击钻
- 棘轮/扭矩扳手
- 回旋头棘轮/回旋头扭矩扳手
-
Torque the bolts (x8) that attach the
LH and RH front support brackets to vehicle.提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 6 英寸加长件
- 16 毫米套筒
- 3 英寸加长件
- 棘轮/扭矩扳手
-
Torque the middle bolts (x4) that
secure the HV battery center ski cover.提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 6 英寸加长件
- 3/8 英寸套筒 EP14 - 1133570-00-A
-
With assistance, raise the vehicle and
lower it onto locks, then remove the battery table from under the vehicle.
注Set vehicle to comfortable working height. Make sure there's an audible click of the locks on both sides before lowering, otherwise the vehicle may tilt to the side.
- Support the front portion of rear subframe.
- Install the LH and RH shear plates. See 左前,后副车架剪力板 ((拆卸和更换)).
- Remove the plugs and connect the HV battery manifold hose.
-
Remove the plugs and connect the
powertrain supply hose.
注Perform a push-pull-push test to make sure the hose is fully engaged. Coolant loss greater than 1L requires vacuum fill.
-
Remove the plugs and connect the
powertrain return hose.
注Perform a push-pull test to verify hoses are fully engaged. Coolant loss greater than 1L requires vacuum fill.
- Install the LH and RH front skid plates. See 高压电池总成前防滑板 ((拆卸和更换)).
- Connect the HV battery return hose.
-
Connect the A/C compressor HV harness
connector.
注Engage the locking tab.
- Install the front aero shield. See 前流线型护板 ((拆卸和更换)).
- Perform a cooling system vacuum refill. See 冷却系统 - 真空再充注 (Test/Adjust).
-
Position the busbar kit connector and
lower it onto the HV header.
注Shift the rear end of busbar assembly upward to help ease installation. If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary.
-
Install the bolts that attach the
charge port busbar kit to the HV header.提示: 推荐使用以下工具:
- 绝缘工具:
- 1/4 英寸钻头加长件,摆角 10.5"
- 棘轮/扭矩扳手
- 10 毫米深 12 角套筒
- 电工保护手套
- Tohnichi 扭矩扳手
- 绝缘工具:
-
Install the bolt that secures the
charge port busbar access door.提示: 推荐使用以下工具:
- 绝缘工具:
- 1/4 英寸钻头加长件,摆角 10.5"
- 棘轮/扭矩扳手
- 10 毫米深 12 角套筒
- 电工保护手套
- Tohnichi 扭矩扳手
- 绝缘工具:
- Install the DCDC ground busbar. See 母排,12V DCDC ((拆卸和更换)).
-
Install a new nut that attaches the positive LV output to the power conversion system
(PCS) cable.注Make sure the rubber boot is not pinched between the cable terminal and the pass through.提示: 推荐使用以下工具:
- 4 英寸加长件
- 无绳棘轮/冲击钻
- 13 毫米套筒
- 13 毫米深 12 角套筒
- 棘轮/扭矩扳手
-
Remove the logic cap and connect the
HVC logic connector.
注Align the connector then pull the handle to locking position. Get the connector fully seated.
- Connect the LV battery power. See 低压电池 - 锂离子(断开和连接) (Modify).
- Remove the lift arms from below the vehicle, and move the vehicle away from the lift.
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap , and then allow the routine to complete.
-
Inspect the coolant level, top off as
necessary.
注Ensure that the coolant level is at the "Max" line.
-
Select Run, and then allow the routine to complete.
, click 注
- The routine will last for a while after the stop message displays. The coolant pumps are audible.
- The test lasts for approximately 10 mins. Do not start another routine during this time.
- Make sure that the vehicle is not in Drive. Putting the vehicle into Drive will stop this routine.
- The speed in the test varies from 3500-6500 RPM (idle speed = ~1500 RPM) and the actuated valve varies between SERIES and PARALLEL.
- 如果速度在 7000 RPM 左右徘徊,则说明泵存在气锁状况。请重新执行真空加注。继续添加冷却液并排空空气,直至冷却液液位介于罐上的 NOM 与 MAX 线之间。
-
Install the LH and RH rear HV battery
interior bolts (x2).注Lift up the carpet for access.提示: 推荐使用以下工具:
- 无绳棘轮/冲击钻
- 16 毫米深套筒
- 回旋头棘轮/回旋头扭矩扳手
-
Install the push clips (x2) that
secures the rear carpet section.
注Tuck the corners under the lower C pillar trim.
- Install the 2nd row seat cushion. See 第二排座椅坐垫 ((拆卸和更换)).
-
Close the LH and RH rear doors.
注Release the latches before closing if manually latched.
- Open the LH front door.
-
Install the LH front footwell HV
battery bolts (x4).提示: 推荐使用以下工具:
- 梅花 Plus EP20 套筒 - 1139807-00-A
- 无绳棘轮/冲击钻
- 3/8 英寸至 1/2 英寸适配器
- 3 英寸加长件
- 棘轮/扭矩扳手
-
Install the push clips (x2) that
attach the LH front main cabin carpet to vehicle.
注Number of clips on new vehicles may vary.
- Install the LH console side panel carpet. See 中控台侧面板,地毯,左,左驾驶 ((拆卸和更换)).
- Install the driver side footwell cover. See 驾驶位脚部空间盖板总成 ((拆卸和更换)).
- Install the lower A-pillar assembly. See A 柱下部总成,左 ((拆卸和更换)).
- Install the LH instrument panel end cap. See 仪表板端盖,左 ((拆卸和更换)).
- Install the LH front floor mat.
-
Repeat step 45 to 52 for the RH side.
注For the passenger side footwell cover, see 副驾位脚部空间盖板总成 ((拆卸和更换)).
- Close the RH front door.
-
Inspect coolant level and top off as
necessary, and then install the coolant bottle cap.
注Ensure that the fluid level is at Max line.
- Install the underhood storage unit. See 前备箱总成 ((拆卸和更换)).
- Install the LH and RH rocker panel lower covers. See 左下门槛罩底座总成 ((拆卸和更换)).
- Disable Service Mode. See 维护模式.
- Raise all windows and close the LH front door.