2023-12-18

交流滤波器线束总成，4P，240V ((拆卸和更换))

校正代码 1630010112 FRT 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See 人员保护 to make sure wearing proper PPE when performing the below procedure.

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警告
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

拆卸

  1. Open all four doors.
    Informational PurposesAn informational icon, calling your attention
    注
    If vehicle is being powered down, Latch rear doors to prevent accidental closure.
  2. Lower all four windows.
  3. Move LH front seat forward.
  4. Move RH front seat forward.
  5. Open hood.
  6. Remove rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    注
    14x clips.
  7. Power off vehicle from center display.
    Informational PurposesAn informational icon, calling your attention
    注
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
  8. Disconnect LV battery and First Responder Loop.
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
  9. Release 2nd row seat cushion and disconnect harness.
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    注
    2x clips, 2x connectors, Press tabs backward then pull front edge up.
  10. Verify operation of multimeter.
    Informational PurposesAn informational icon, calling your attention
    注
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery.
  11. Remove all items from pockets and ensure not wearing metal items.
  12. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
  13. Put on HV insulating gloves and leather over gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
  14. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover.
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    注
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal.
  15. Remove ancillary bay probe lid cover from ancillary bay cover.
  16. Verify no high voltage.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering.
  17. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    Confirm no visual damage present,Wipe ancillary bay with IPA to clean surface,Allow to 1 minute dry time.
  18. Install bolts securing ancillary bay probe lid cover to ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners.
  19. Remove HV insulating gloves.
  20. Disconnect HVC logic connector and install logic cap.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector.
  21. Remove bolts securing ancillary bay cover to HVC.
    Informational PurposesAn informational icon, calling your attention
    注
    3x bolts, E10, 5 Nm + 30 degrees.
  22. Remove bolts securing ancillary bay cover to HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover.
  23. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
  24. Put on HV insulating gloves and leather over gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
  25. Remove ancillary bay cover from HV battery.
  26. Inspect ancillary bay for any missing insulators.
    Informational PurposesAn informational icon, calling your attention
    注
    Install service insulator kit before continuing to next step, The number of bolts on newer vehicles may vary.
  27. Remove AC Filter harness.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x clip, 2x bolts, 8mm, 4.5 Nm, Pass harness under PCS hose, Release red locking tab, Discard bolts after removal.

安装

  1. Install AC Filter harness.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x clip, 2x bolts, 8mm, 4.5 Nm, Install new bolts, Engage locking tab.
  2. Inspect ancillary bay cover seal to confirm it has no visual damage.
    Informational PurposesAn informational icon, calling your attention
    注
    Image up close for clarity, Delaminated and torn seals cannot be reused.
  3. Inspect ancillary bay walls for damage.
    Informational PurposesAn informational icon, calling your attention
    注
    Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused, Any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, It can still be reused.
  4. Remove service insulator kit.
  5. Position ancillary bay cover to HV battery for installation.
    Informational PurposesAn informational icon, calling your attention
    注
    Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
  6. Remove HV insulating gloves.
  7. Install bolts securing ancillary bay cover to HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, Fasteners are captive, Follow torque sequence per image.
  8. Install bolts securing ancillary bay cover to HVC.
    Informational PurposesAn informational icon, calling your attention
    注
    3x bolts, E10, 5 Nm + 30 degrees.
  9. Remove logic cap and connect HVC logic connector.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated.
  10. Connect 2nd row seat harness and secure cushion.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test.
  11. Connect First Responder Loop and LV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
  12. Install rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    注
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips.
  13. Close hood.
  14. Move RH front seat to original position.
  15. Move LH front seat to original position.
  16. Raise all windows.
  17. Close all four doors.