18/12/2023 19:27:55

软管，高压电池回路 ((拆卸和更换))

校正代码 1830020082 FRT 0.96 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。 注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

Warning IconA warning icon, calling your attention to a possibly risky situation
警告
尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

拆卸

  1. Remove bolts securing LH rocker panel lower cover to body.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 10mm, 5 Nm, Release 4x covers to access bolts, The number of fasteners on newer vehicles may vary.
  2. Remove clips securing the LH rocker panel lower cover to wheel liners.
    Informational PurposesAn informational icon, calling your attention
    注
    4x push clips.
  3. Remove LH rocker panel lower cover.
    Informational PurposesAn informational icon, calling your attention
    注
    10x clips.
  4. Remove bolts securing RH rocker panel lower cover to body.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 10mm, 5 Nm, Release 4x covers to access bolts, The number of fasteners on newer vehicles may vary.
  5. Remove clips securing the RH rocker panel lower cover to wheel liners.
    Informational PurposesAn informational icon, calling your attention
    注
    4x push clips.
  6. Remove RH rocker panel lower cover.
    Informational PurposesAn informational icon, calling your attention
    注
    10x clips.
  7. Open all four doors.
    Informational PurposesAn informational icon, calling your attention
    注
    If vehicle is being powered down, Latch rear doors to prevent accidental closure.
  8. Lower all four windows.
  9. Move LH front seat backward.
  10. Remove LH front floor mat.
  11. Partially release LH front primary door seal.
    Informational PurposesAn informational icon, calling your attention
    注
    Release the lower section of LH front primary door seal.
  12. Remove LH IP end cap.
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips, 2x guide tabs.
  13. Remove clip securing LH lower A-pillar assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    1x push clip.
  14. Remove LH lower A-pillar assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    4x clips, 2x guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet.
  15. Release LH footwell cover.
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips,1x guide tab.
  16. Disconnect LH footwell cover connectors.
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors.
  17. Remove LH console side panel carpet.
    Informational PurposesAn informational icon, calling your attention
    注
    11x clips, 2x positioning clips, 1x tab, Use trim tool starting at rear edge to release upper clips, If the clip is too tight, Use prytool to remove the clips, Then pull bottom to release remaining clips, Finally, release the tab and pull out the side panel backward, Replace the clips if it is damaged.
  18. Remove LH front main cabin carpet clips.
    Informational PurposesAn informational icon, calling your attention
    注
    2x push clips, Number of clips on new vehicles may vary.
  19. Fold the LH front main cabin carpet aside for access.
    Informational PurposesAn informational icon, calling your attention
    注
    Dead pedal and foam block are part of carpet,.
  20. Remove LH front footwell HV battery bolts.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP20, 136 Nm.
  21. Move LH front seat forward.
  22. Move RH front seat backward.
  23. Remove RH front floor mat.
  24. Partially release RH front primary door seal.
    Informational PurposesAn informational icon, calling your attention
    注
    Release the lower section of RH front primary door seal.
  25. Remove RH IP end cap.
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips, 2x guide tabs.
  26. Remove clip for RH lower A-pillar trim.
    Informational PurposesAn informational icon, calling your attention
    注
    1x push clip.
  27. Remove RH lower A-pillar trim.
    Informational PurposesAn informational icon, calling your attention
    注
    4x clips, 2x guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet.
  28. Release RH footwell cover.
    Informational PurposesAn informational icon, calling your attention
    注
    2x magnets, 1x guide tab, 1x connector.
  29. Remove connectors from RH footwell cover.
    Informational PurposesAn informational icon, calling your attention
    注
    1x puddle light connector, 1x Speaker connector.
  30. Remove RH console side panel carpet.
    Informational PurposesAn informational icon, calling your attention
    注
    12x clips, 2x positioning clips, 1x datum, Use trim tool starting at rear edge to release upper clips, If the clip is too tight, Useprytool to remove the clips, Then pull bottom to release remaining clips, Finally, release the datum and pull out the side panel backward, Replace the clips if it is damaged.
  31. Remove clips securing RH front main carpet to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    1x clip, Number of clips on new vehicles may vary.
  32. Fold RH front main cabin carpet aside for access.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips, Lift center piece and pull carpet back, Release seat harness from clips to allow carpet to fold back more.
  33. Remove RH front footwell HV battery bolts.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP20, 136 Nm.
  34. Move RH front seat forward.
  35. Close RH front door.
  36. Remove 2nd row floor mat from vehicle.
  37. Release 2nd row seat cushion and disconnect harness.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips, 2x connectors, Press tabs backward then pull front edge up.
  38. Pull back rear carpet to access rear interior battery bolts.
    Informational PurposesAn informational icon, calling your attention
    注
    2x push clips.
  39. Remove LH rear HV battery interior bolt.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 16mm, 66 Nm, Lift up carpet for access.
  40. Close LH rear door latch manually.
  41. Remove RH rear HV battery interior bolt.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 16mm, 66 Nm, Lift up carpet for access.
  42. Close RH rear door latch manually.
  43. Raise and support vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Remove body plugs and install M3 lift pad adapters to indicated locations .
  44. Place vehicle in service mode plus.
    Informational PurposesAn informational icon, calling your attention
    注
    Using Vehicle Ops mobile app enter last six digits of VIN then select vehicle from list then swipe to the left and select "Enable Service Mode Plus"Vehicle Ops mobile app can be downloaded at: https://mobile.tesla.com/AppStore/Home/AppDetails?appId=6.
  45. Unlock vehicle gateway.
    Informational PurposesAn informational icon, calling your attention
    注
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information.
  46. Run Thermal Fill Drain (Coolant Only) through the UI.
    Informational PurposesAn informational icon, calling your attention
    注
    Select Thermal > Coolant System > Coolant Fill/Drain, click Run, close once routine is completed, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours routine must be performed again.
  47. Open hood.
  48. Remove rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    注
    14x clips.
  49. Power off vehicle from center display.
    Informational PurposesAn informational icon, calling your attention
    注
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
  50. Disconnect LV battery and First Responder Loop.
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
  51. Remove all items from pockets and ensure not wearing metal items.
  52. Verify operation of multimeter.
    Informational PurposesAn informational icon, calling your attention
    注
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery.
  53. Open LH rear door.
  54. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
  55. Put on HV insulating gloves and leather over gloves.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
  56. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal.
  57. Remove ancillary bay probe lid cover from ancillary bay cover.
  58. Verify no high voltage.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering.
  59. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    Confirm no visual damage present,Wipe ancillary bay with IPA to clean surface,Allow to 1 minute dry time.
  60. Install bolts securing ancillary bay probe lid cover to ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners.
  61. Remove fastener securing busbar cover access door.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 9 Nm.
  62. Remove bolts securing charge port busbar kit to HV header.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 10mm, 9 Nm.
  63. Lift busbar kit connector to remove from HV header.
    Informational PurposesAn informational icon, calling your attention
    注
    4x guide tabs, Ease removal of aluminum connector housing by shifting rear end of busbar assembly upward.
  64. Remove HV insulating gloves.
  65. Open RH rear door.
  66. Disconnect HVC logic connector and install logic cap.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector.
  67. Remove bolt securing DCDC ground busbar to body.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 12mm, 20 Nm.
  68. Remove nut securing DCDC ground busbar to HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x nyloc nut, 13mm, 9 Nm, Discard nut after removal.
  69. Remove DCDC ground busbar.
  70. Remove nut securing positive LV output from PCS cable and move cable aside.
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 13mm, 15 Nm, Discard after removal.
  71. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    注
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
  72. Remove LH and RH clips securing rear aero shield to wheel house liner.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips.
  73. Remove rear aero shield.
    Informational PurposesAn informational icon, calling your attention
    注
    11x bolts, 10mm, 5 Nm.
  74. Remove outer fasteners securing front aero shield.
    Informational PurposesAn informational icon, calling your attention
    注
    7x bolts, 10mm, 5 Nm.
  75. Remove remaining nuts and remove front aero shield from vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    2x nuts, 15mm, 5 Nm.
  76. Remove push clips securing lower rear edge of LH front wheel liner to vehicle for access to coolant hose.
    Informational PurposesAn informational icon, calling your attention
    注
    3x push clips.
  77. Remove bolt securing LH front wheel liner to skid plate.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 5 Nm.
  78. Use bungee strap to pull back LH front wheel liner.
    Informational PurposesAn informational icon, calling your attention
    注
    Secure to subframe.
  79. Position coolant drain container underneath LH front of HV battery.
  80. Attach hose extension to coolant drain hose for extra length.
  81. Connect battery flush fitting adapter to coolant cart drain hose.
  82. Disconnect HV battery return hose at LH side of vehicle and connect battery flush fitting to male side.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip.
  83. Attach battery drain fitting adapter to female side of HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Make sure valve is set to closed, Perform push-pull test to verify adapter is fully engaged.
  84. Attach battery drain fitting adapter to coolant cart pressure hose.
  85. Open valve on battery drain fitting adapter.
    Informational PurposesAn informational icon, calling your attention
    注
    Turn valve knob to vertical position.
  86. Slowly open valve on pressure regulator and allow coolant to drain out of HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    注
    Close valve on pressure regulator once no coolant is draining from HV battery return hose.
  87. Close valve on pressure regulator once no coolant is draining from battery return hose.
  88. Disconnect compressed air from coolant cart.
  89. Remove battery drain fitting adapter from female side of HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Set valve knob to closed position.
  90. Remove battery flush fitting adapter from male side of HV battery return tube.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Plug hose once adapter has been removed.
  91. Remove bolt securing RH front wheel liner to skid plate.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 5 Nm.
  92. Remove push clips securing lower rear edge of RH front wheel liner to vehicle for access to coolant hose.
    Informational PurposesAn informational icon, calling your attention
    注
    3x push clips.
  93. Use bungee strap to pull back RH front wheel liner.
    Informational PurposesAn informational icon, calling your attention
    注
    Secure to subframe.
  94. Position coolant drain container underneath RH front of HV battery.
  95. Disconnect powertrain supply hose from powertrain supply tube.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clips, Plug hoses as required.
  96. Disconnect powertrain return hose from powertrain return tube.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Plug hoses as required.
  97. Disconnect HV battery manifold hose.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, 2x plugs, Plug hoses as required.
  98. Remove bolts securing front skid plate.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, EP10, 13 Nm.
  99. Remove skid plate from HV battery.
  100. Disconnect A/C compressor HV harness connector.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x Red locking tab, 2 stage push release, Unlock by pulling back red tab, Push orange lip and pull back ''stage 1'', Push green lip and pull back to disconnect.
  101. Release LH side hose clip from rear battery skid plate enclosure.
    Informational PurposesAn informational icon, calling your attention
    注
    1x fir tree clip.
  102. Release RH side hose clips from rear battery skid plate enclosure.
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  103. Remove lower bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP10, 13 Nm, Older vins may be equipped with additional fastener count.
  104. Remove upper nut securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 13 Nm, Fastener count may vary on older built vehicles.
  105. Remove upper bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 13mm, 35 Nm.
  106. Remove HV battery rear skid plate enclosure .
  107. Position coolant drain container underneath LH rear of HV battery.
  108. Disconnect LH coolant hose from rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, 2x plugs, Plug both the coolant hose and passthrough .
  109. Remove fir tree clip securing coolant hose to rear subframe shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    1x fir tree clip.
  110. Disconnect RDU inverter inlet tube from LH rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Plug hose connections as needed, Coolant loss greater than 1 L will require vacuum fill.
  111. Attach coolant drain hose adapter to PCS outlet hose coupling.
    Informational PurposesAn informational icon, calling your attention
    注
    Use adapter with 90 degree angle, Make sure locking tab is fully seated.
  112. Attach coolant drain hose adapter to coolant hose extension.
  113. Attach coolant hose extension to coolant drain hose.
    Informational PurposesAn informational icon, calling your attention
    注
    Use caution as coolant may spill, Make sure to wear safety glasses.
  114. Position coolant drain container underneath RH rear of vehicle.
  115. Disconnect rear PT supply hose from rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Plug hose connections as needed, Coolant loss greater than 1 L will require vacuum fill.
  116. Attach coolant pressure tester to PCS inlet hose coupling.
    Informational PurposesAn informational icon, calling your attention
    注
    This adapter connected to regulated air line adapter, Make sure the locking tab is fully seated.
  117. Attach coolant pressure tester to pressure fitting adapter.
  118. Connect compressed air to coolant pressure tester.
  119. Open regulator valve then slowly adjust regulator to 50 psi.
    Informational PurposesAn informational icon, calling your attention
    注
    Use caution as coolant may spill, Make sure to wear safety glasses.
  120. Open 2nd valve slowly.
    Informational PurposesAn informational icon, calling your attention
    注
    Use caution as coolant may spill, Make sure to wear safety glasses.
  121. Set timer for 1 minutes and select start.
    Informational PurposesAn informational icon, calling your attention
    注
    Once timer is complete, select Stop Reset.
  122. Close regulator valve.
  123. Disconnect compressed air from coolant pressure tester.
  124. Remove coolant pressure tester from PCS inlet hose coupling.
  125. Position coolant drain container underneath LH rear of HV battery.
  126. Remove coolant drain adapter with hose from PCS outlet hose coupling.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip.
  127. Disconnect RDU outlet hose from PT return tube and plug both hose ends.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, 2x plugs, Lower hose located at RH rear of HV battery, Use shop towel to clean any residue coolant if necessary, Coolant loss greater than 1 L will require vacuum fill.
  128. Support front portion of rear subframe.
  129. Release clips securing coolant hoses to LH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  130. Remove smaller fasteners securing LH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 13mm, 35 Nm.
  131. Remove large bolt securing LH shear plate and subframe to body and remove shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 21mm, 130 Nm, Discard after removal.
  132. Hand tighten bolt securing LH side of subframe to body.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 21mm, 130 Nm.
  133. Release clips securing coolant hoses to RH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  134. Remove smaller fasteners for RH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 13mm, 35 Nm.
  135. Remove large bolt securing RH shear plate and subframe to body and remove shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 21mm, 130 Nm, Discard at later step.
  136. Hand tighten bolt securing RH side of subframe to body.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 21mm, 130 Nm.
  137. Remove support stand from under vehicle.
  138. Remove nut securing RDU HV cable bracket to HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 10 Nm, Number of fasteners may vary.
  139. Disconnect RDU HV cable from HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged.
  140. Place HV battery table into position and lower vehicle to support HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance, Line up table so center 4 bolts are accessible through opening in table, Adjust final battery table position using adjustable caster jacks on table.
  141. Remove central bolts securing HV battery center ski cover.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, EP14, 34 Nm.
  142. Remove bolts securing LH front support bracket to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 16mm, 110 Nm.
  143. Remove bolts securing RH front support bracket to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 16mm, 110 Nm.
  144. Remove LH bolts securing HV battery to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    8x bolts, 13mm, 35 Nm.
  145. Remove RH bolts securing HV battery to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    8x bolts, 13mm, 35 Nm.
  146. Raise vehicle free of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance.
  147. Remove battery from under vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance.
  148. Release clips securing HV battery return tube from rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips.
  149. Release HV battery return tube from LH side of HV battery and allow hose to fully drain.
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips, Remove all coolant plugs from hose and allow coolant to fully drain.

安装

  1. Install HV battery return tube onto LH side of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips.
  2. Remove plug and connect HV battery return tube to LH rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, 1x plug, Perform push-pull-push test to make sure hose is fully engaged.Loss of coolant greater than 1L requires coolant vacuum fill.
  3. Install clips securing HV battery return tube onto rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips.
  4. Remove plug and connect HV battery return tube to RH rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, 1x plug, Perform push-pull-push test to make sure hose is fully engaged.Loss of coolant greater than 1L requires coolant vacuum fill.
  5. Install HV battery alignment rods.
    Informational PurposesAn informational icon, calling your attention
    注
    2x rods, To body at front of vehicle, 2x rods, To battery near ancillary bay.
  6. Position HV battery under vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance.
  7. Lower vehicle onto HV battery and align holes.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance, Use alignment rods, Be sure coolant hoses do not get caught on alignment rods, Caution not to damage HV cable, Do not fully lower vehicle onto battery (this will help with installing battery bolts).
  8. Set RH bolts securing HV battery to vehicle with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    注
    8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step.
  9. Set LH bolts securing HV battery to vehicle with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    注
    8x bolts, 13mm, 35 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step.
  10. Remove HV battery alignment rods.
    Informational PurposesAn informational icon, calling your attention
    注
    2x rods, To body at front of vehicle, 2x rods, To battery near ancillary bay.
  11. Set bolts securing RH front support bracket to vehicle with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 16mm, 110 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step.
  12. Set bolts securing LH front support bracket to vehicle with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 16mm, 110 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step.
  13. Set central bolts securing HV battery center ski cover with cordless impact.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, EP14, 34 Nm, 8x bolts, 13mm, 35 Nm, Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step.
  14. Install bolts securing HV battery to body at LH shear plate area hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 13mm, 35 Nm, Torque at later step.
  15. Install bolts securing HV battery to body at RH shear plate area hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 13mm, 35 Nm, Torque at later step.
  16. Connect RDU HV cable to HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position.
  17. Install nut securing RDU HV cable bracket to HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 10 Nm, Number of fasteners may vary.
  18. Remove hose plugs and connect RDU outlet hose to PT return tube.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, 2x plugs, Perform push-pull-push test to make sure hose is fully engaged, Use shop towel to clean any coolant residue if necessary, Loss of coolant greater than 1L requires coolant vacuum fill.
  19. Remove plugs and connect RDU inverter inlet hose to LH rear of HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Perform push-pull-push test to make sure hose is fully engaged.Loss of coolant greater than 1L requires coolant vacuum fill.
  20. Position HV battery rear skid plate enclosure onto HV battery for installation.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance if needed.
  21. Install upper bolts securing HV battery rear skid plate enclosure hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 13mm, 35 Nm, Torque at later step.
  22. Install upper nut securing HV battery rear skid plate enclosure hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 13 Nm, Torque at later step.
  23. Install lower bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP10, 13 Nm, Earlier vins may be equipped with additional bolts.
  24. Lower vehicle onto pack completely.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance.
  25. Torque RH bolts securing HV battery to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    8x bolts, 13mm, 35 Nm.
  26. Torque LH bolts securing HV battery to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    8x bolts, 13mm, 35 Nm.
  27. Torque bolts securing RH front support bracket to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 16mm, 110 Nm.
  28. Torque bolts securing LH front support bracket to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 16mm, 110 Nm.
  29. Torque central bolts securing HV battery center ski cover.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, EP14, 34 Nm.
  30. Torque bolts securing HV battery rear skid plate enclosure to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 13mm, 35 Nm.
  31. Torque upper nut securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    1x nut, 10mm, 13 Nm.
  32. Torque lower bolts securing rear battery enclosure skid plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP10, 13 Nm, Earlier vins may be equipped with additional bolts.
  33. Install RH side hose clips to HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  34. Install LH side hose clip to HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips, Clip quantity may vary on older vehicles.
  35. Raise vehicle and lower onto locks, then remove battery table from under vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
  36. Support front portion of rear subframe.
  37. Remove smaller fasteners for LH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolt, 13mm, 35 Nm.
  38. Remove smaller fasteners for RH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolt, 13mm, 35 Nm.
  39. Install LH front bolt and shear plate to rear subframe hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step.
  40. Install bolts securing LH shear plate to HV battery hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 13mm, 35 Nm.
  41. Install RH front bolt and shear plate to rear subframe hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step.
  42. Install bolts securing RH shear plate to HV battery hand tight.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 13mm, 35 Nm.
  43. Torque bolts securing shear plates to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 13mm, 35 Nm.
  44. Torque bolt securing subframe and LH shear plate to body.
    Informational PurposesAn informational icon, calling your attention
    注
    1x front bolt, 21mm, 130 Nm, Mark bolt after torque.
  45. Torque bolt securing subframe and RH shear plate to body.
    Informational PurposesAn informational icon, calling your attention
    注
    1x front bolt, 21mm, 130 Nm, Mark bolt after torque.
  46. Remove support stand from under vehicle.
  47. Install clips securing coolant hoses to RH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  48. Install clips securing coolant hoses to LH shear plate.
    Informational PurposesAn informational icon, calling your attention
    注
    2x fir tree clips.
  49. lnstall rear aero shield.
    Informational PurposesAn informational icon, calling your attention
    注
    11x bolts, 10mm, 5 Nm, Apply Loctite 222 onto rear aero shield bolts.
  50. Install LH and RH clips securing rear aero shield to wheel house liner.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips.
  51. Connect HV battery manifold hose.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Remove plugs.
  52. Connect PT supply hose.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Remove plugs, Perform push-pull-push test to make sure hose is fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill.
  53. Connect PT return hose.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip, Remove plugs, Perform push-pull test to verify hoses are fully engaged. Loss of coolant greater than 1L requires coolant vacuum fill.
  54. Install front skid plate.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, EP10, 13 Nm, 2x tabs, Position and move backward to installation.
  55. Release RH front wheel liner from bungee strap.
    Informational PurposesAn informational icon, calling your attention
    注
    Remove strap from vehicle.
  56. Install bolt securing RH front wheel liner to skid plate.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 5 Nm.
  57. Connect HV battery return hose.
    Informational PurposesAn informational icon, calling your attention
    注
    1x spring clip.
  58. Release LH front wheel liner from bungee strap.
    Informational PurposesAn informational icon, calling your attention
    注
    Remove strap from vehicle.
  59. Install bolt securing LH front wheel liner to skid plate.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 5 Nm.
  60. Connect A/C compressor HV harness connector.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, Engage locking tab.
  61. Position front aero shield onto vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    2x nuts, 15mm, 5 Nm, Hand-tighten the nuts to temporarily hold the panel in place.
  62. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield.
    Informational PurposesAn informational icon, calling your attention
    注
    7x bolts, 10mm, 5 Nm.
  63. Lower vehicle fully.
    Informational PurposesAn informational icon, calling your attention
    注
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  64. Remove coolant bottle cap.
  65. Place empty coolant container into front storage area.
  66. Fill container with at least 15L of coolant.
  67. Place filled coolant container into front storage area.
  68. Install refill tool cap onto coolant bottle assembly.
  69. Setup vacuum refill tool.
    Informational PurposesAn informational icon, calling your attention
    注
    Verify all valves on refill tool are in the closed position, See image for clarity.
  70. Install vacuum refill hose into refill cap on coolant bottle.
    Informational PurposesAn informational icon, calling your attention
    注
    Perform push-pull-push test to verify hose is fully engaged.
  71. Position overflow hose into empty container.
  72. Place refill hose inside filled coolant container .
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure hose end is fully submerged into coolant.
  73. Connect shop air supply to coolant refill tool.
    Informational PurposesAn informational icon, calling your attention
    注
    If not already done, Verify refill valve is set to off.
  74. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve.
    Informational PurposesAn informational icon, calling your attention
    注
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed.
  75. Slowly open coolant refill valve to allow coolant to be drawn into coolant refill hose, Close valve when hose is full of coolant.
    Informational PurposesAn informational icon, calling your attention
    注
    This purges trapped air from the hose.
  76. Monitor gauge for 30 seconds to verify a vacuum is maintained in cooling system.
  77. Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve.
  78. Slowly open refill valve to allow coolant to be drawn into system.
    Informational PurposesAn informational icon, calling your attention
    注
    Make sure hose end of refill hose is fully submerged during entire process.
  79. Once gauge reads zero, close refill valve.
  80. Disconnect shop air supply from coolant refill tool.
  81. Remove coolant refill hose from coolant container.
  82. Remove coolant overflow hose from coolant container.
  83. Remove vacuum refill hose from refill cap on coolant bottle.
  84. Remove coolant refill tool from vehicle.
  85. Remove both coolant containers from inside underhood area.
  86. Position busbar kit connector and lower onto HV header.
    Informational PurposesAn informational icon, calling your attention
    注
    4x guide tabs, Shift rear end of busbar assembly upward to help ease installation, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary.
  87. Install bolts securing charge port busbar kit to HV header.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, 10mm, 9 Nm.
  88. Install fastener securing busbar cover access door.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 10mm, 9 Nm.
  89. Install DCDC ground busbar.
    Informational PurposesAn informational icon, calling your attention
    注
    Slotted hole goes to body side.
  90. Install bolt securing DCDC ground busbar to body.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 12mm, 20 Nm.
  91. Install nut securing DCDC ground busbar to HV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    1x nyloc nut, 13mm, 9 Nm, Install new nyloc nut.
  92. Connect DCDC positive cable to right body harness.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector,1x clip Connect the connector and push in the red locking tab.
  93. Remove logic cap and connect HVC logic connector.
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated.
  94. Connect First Responder Loop and LV battery.
    Informational PurposesAn informational icon, calling your attention
    注
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
  95. Remove lift arms from below vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    Lower rack arms fully and remove them from under vehicle.
  96. Move vehicle away from lift.
    Informational PurposesAn informational icon, calling your attention
    注
    Position to allow easy access to interior.
  97. Select "Stop Thermal Fill Drain" through UI.
    Informational PurposesAn informational icon, calling your attention
    注
    Allow routine to complete, ensure routine is successful.
  98. Inspect coolant level and top off as necessary.
    Informational PurposesAn informational icon, calling your attention
    注
    Ensure that fluid level is at Max line.
  99. Select "Start Coolant Air Purge" using the UI.
    Informational PurposesAn informational icon, calling your attention
    注
    等待冷却液泵停止运行（可听见噪音），界面上将出现“例行程序完成”，但冷却液泵将继续运行 10 分钟，如果在这段时间内开始执行下一例行程序，该例行程序将运行失败。确保车辆未处于“前进挡”，即使出现完成消息，例行程序仍在运行，怠速 = 约1500 RPM，测试中，速度将在 3500-6500 RPM 之间变化，启动的阀门将在串联和并联之间切换，将车辆置于“行驶”状态，此例行程序将停止。如果速度在 7000 RPM 左右徘徊，则说明冷却液泵存在气锁状况，请进行真空加注；继续添加冷却液并排空空气，直至冷却液液位介于冷却液罐上的 NOM 与 MAX 线之间
  100. Install RH rear HV battery interior bolt.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 16mm, 66 Nm, Lift up carpet for access.
  101. Install LH rear HV battery interior bolt.
    Informational PurposesAn informational icon, calling your attention
    注
    1x bolt, 16mm, 66 Nm, Lift up carpet for access.
  102. Install rear carpet section.
    Informational PurposesAn informational icon, calling your attention
    注
    2x push clips, Tuck corners under lower C pillar trim.
  103. Connect 2nd row seat harness and secure cushion.
    Informational PurposesAn informational icon, calling your attention
    注
    2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test.
  104. Close LH rear door.
    Informational PurposesAn informational icon, calling your attention
    注
    Release latch before closing if manually latched.
  105. Close RH rear door.
    Informational PurposesAn informational icon, calling your attention
    注
    Release latch before closing if manually latched.
  106. Open LH front door.
  107. Install LH front footwell HV battery bolts.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP20, 136 Nm.
  108. Install LH front main cabin carpet to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    2x push clips, Number of clips on new vehicles may vary.
  109. Install LH console side panel carpet.
    Informational PurposesAn informational icon, calling your attention
    注
    11x clips, 2x positioning clips, 1x tab, Position side panel and align the front tab, Push the console panel from the front towards the rear.
  110. Install connectors to LH footwell cover .
    Informational PurposesAn informational icon, calling your attention
    注
    1x connector, 1x OBDII connector, Ensure tabs engage on OBDII connector.
  111. Install LH footwell cover.
    Informational PurposesAn informational icon, calling your attention
    注
    2x magnets,1x guide tab.
  112. Install LH lower A-pillar assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    4x clips, 2x guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim.
  113. Install clip securing LH lower A-pillar assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    1x push clip.
  114. Install LH IP end cap.
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips, 2x guide tabs.
  115. Install LH front primary seal.
    Informational PurposesAn informational icon, calling your attention
    注
    Verify seal is seated properly on all trim panels.
  116. Install LH front floor mat.
  117. Open RH front door.
  118. Install RH front footwell HV battery bolts.
    Informational PurposesAn informational icon, calling your attention
    注
    2x bolts, EP20, 136 Nm.
  119. Unfold RH front main cabin carpet back to original position.
    Informational PurposesAn informational icon, calling your attention
    注
    1x clip.
  120. Install RH console side panel carpet.
    Informational PurposesAn informational icon, calling your attention
    注
    12x clips, 2x positioning clips, 1x datum, Position side panel and align the front datum, Push the console panel from the front towards the rear.
  121. Install RH footwell cover .
    Informational PurposesAn informational icon, calling your attention
    注
    2x magnets, 1x guide tab, 1x connector.
  122. Install RH lower A-pillar trim.
    Informational PurposesAn informational icon, calling your attention
    注
    4x clips, 2x guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim.
  123. Install clip for RH lower A-pillar trim.
    Informational PurposesAn informational icon, calling your attention
    注
    1x push clip.
  124. Install RH IP end cap.
    Informational PurposesAn informational icon, calling your attention
    注
    5x clips, 2x guide tabs.
  125. lnstall seat lower section of RH front primary seal.
    Informational PurposesAn informational icon, calling your attention
    注
    Verify seal is seated properly on all trim panels.
  126. Install RH front floor mat.
  127. Close RH front door.
  128. Inspect coolant level and top off as necessary.
    Informational PurposesAn informational icon, calling your attention
    注
    Ensure that fluid level is at Max line.
  129. Install coolant bottle cap.
  130. Install frunk assembly to vehicle.
    Informational PurposesAn informational icon, calling your attention
    注
    4x clips, Replace any clips if broken or missing.
  131. Install bolts securing frunk assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    6x bolts, 10mm, 5 Nm.
  132. Install frunk service panel.
    Informational PurposesAn informational icon, calling your attention
    注
    3x clips, Push towards rear of vehicle to secure.
  133. Install access panel to frunk assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    3x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push forward to secure clips.
  134. Install fresh air gutter assembly.
    Informational PurposesAn informational icon, calling your attention
    注
    3x clips.
  135. Install rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    注
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips.
  136. Close hood.
  137. Install LH rocker panel lower cover into position.
    Informational PurposesAn informational icon, calling your attention
    注
    10x clips.
  138. Install bolts securing LH rocker panel lower cover to body.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 10mm, 5 Nm, Secure 4x covers, The number of fasteners on newer vehicles may vary.
  139. Install clips securing the LH rocker panel lower cover to wheel liners.
    Informational PurposesAn informational icon, calling your attention
    注
    4x push clips.
  140. Install RH rocker panel lower cover into position.
    Informational PurposesAn informational icon, calling your attention
    注
    10x clips.
  141. Install bolts securing RH rocker panel lower cover to body.
    Informational PurposesAn informational icon, calling your attention
    注
    4x bolts, 10mm, 5 Nm, Secure 4x covers, The number of fasteners on newer vehicles may vary.
  142. Install clips securing the RH rocker panel lower cover to wheel liners.
    Informational PurposesAn informational icon, calling your attention
    注
    4x push clips.
  143. Exit Service Mode through UI.
    Informational PurposesAn informational icon, calling your attention
    注
    Exit Service Mode: Controls > Service Mode > Exit Service Mode, Press and hold to exit.
  144. Raise all windows.
  145. Close LH front door.