교정 코드 16102200 1.44 메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

1. 차량을 들어 올려서 지지합니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
2. LH 전면 도어를 열고 LH 전면 창문을 내립니다.
3. 적재함 커버를 엽니다.
4. 테일게이트를 엽니다.
5. Remove the bed floor assembly. See Bed Floor Assembly (Remove and Install).
6. Remove the NVH barrier. See Tonneau NVH Barrier Assembly (Standard) (Remove and Install).
7. MV 전원을 연결 해제합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
8. 차량 HV 비활성화 절차를 수행합니다. 참조 항목: Vehicle HV Disablement Procedure (Test/Adjust).
9. Inspect thermal vent breather plugs
   참고

   4x plugs, If plug has laser etchings in line then replace, If plug is loose then press to get audible click

   

   

   

10. Inspect pyro access cover breather plug
    참고

    1x plug, If plug has laser etchings in line then replace, If plug is loose then press to get audible click

    

    

    

11. Loosen bolts securing 2x4 header assembly to enclosure
    참고

    4x bolts, 5-lobe E10, 6 Nm, Use hand tools only, Adjust assembly as needed, Do not remove connectors unless soft set is found

    

12. Torque bolts securing 2x4 header assembly to enclosure
    참고

    4x bolts, 5-lobe E10, 6 Nm, Use hand tools only, Adjust assembly as needed, Do not remove connectors unless soft set is found

    

13. Remove breather plug from thermal vent
    참고

    1x plug, 3x tabs per plug, Discard after removal

    

    

    

14. Apply butyl onto remaining thermal vents
    참고

    3x butyl patches, 3x thermal vents

    

    

15. Install enclosure leak test adapter onto open thermal vent
    참고

    1x thermal vent

    

    

16. Connect enclosure leak tester onto adapter
    참고

    1x adapter

    

17. Close both valves on regulator

    

18. Connect regulator to air supply

    

19. Turn right side regulator valve to open position
    참고

    Turn valve knob to horizontal position

    

20. Set regulator to 0.3 psi

    

21. Open left side regulator valve to inject air into platter
    참고

    Close right side regulator valve when pressure reaches 0.3 psi and stabilizes, Allow platter to fill for 120 seconds

    

    

22. Wait 30 seconds for pressure to settle
23. Record value of starting pressure
24. Wait 30 seconds to test pressure
25. Record value of end pressure
    참고

    Subtract ending pressure from starting pressure, If difference is greater than 0.006 psi then inspect tools and retest, If difference is still greater than 0.006 psi then escalate to Service Engineering, If difference is 0.006 psi or less then proceed with current procedure
26. Remove enclosure leak test adapter from open thermal vent
    참고

    1x thermal vent

    

    

27. Remove butyl from remaining thermal vents
    참고

    3x butyl patches, 3x thermal vents

    

    

28. Install breather plug onto thermal vent
    참고

    1x plug, 3x tabs per plug, Install new plug, Press plug evenly, Make sure tabs are fully engaged and plug is flush with vent

    

    

29. Remove breather plug from pyro access cover
    참고

    1x plug, 3x tabs per plug, Discard after removal

    

    

    

30. Install enclosure leak test adapter onto pyro access cover breather hole
    참고

    1x thermal vent

    

31. Close both valves on regulator

    

32. Turn right side regulator valve to open position
    참고

    Turn valve knob to horizontal position

    

33. Set regulator to 0.3 psi

    

34. Open left side regulator valve to inject air into ancillary bay
    참고

    Close right side regulator valve when pressure reaches 0.3 psi and stabilizes, Allow bay to fill for 120 seconds

    

    

35. Wait 30 seconds for pressure to settle
36. Record value of starting pressure
37. Wait 30 seconds to test pressure
38. Record value of end pressure
    참고

    Subtract ending pressure from starting pressure, If difference is greater than 0.05 psi then inspect tools and retest, If difference is still greater than 0.05 psi then escalate to Service Engineering, If difference is 0.05 psi or less then proceed with current procedure
39. Close both valves on regulator

    

40. Turn right side regulator valve to open position
    참고

    Turn valve knob to horizontal position

    

41. Set regulator to 0.8 psi

    

42. Open left side regulator valve to inject air into ancillary bay
    참고

    Close right side regulator valve when pressure reaches 0.8 psi and stabilizes, Allow bay to fill for 120 seconds

    

    

43. Inspect 2x4 header assembly for air leak
    참고

    2x headers, Spray with soapy water as needed, Do not disconnect connectors, If leak found then proceed to replacement procedure

    

44. Inspect pyro access cover for air leak
    참고

    Spray with soapy water as needed, If leak found then proceed to replacement procedure

    

45. Inspect PCS coolant passthrough for air leak
    참고

    2x hoses, Spray with soapy water as needed, Do not disconnect hoses, If leak found then proceed to replacement procedure

    

46. Inspect DU HV headers for air leak
    참고

    3x headers, Spray with soapy water as needed, Do not disconnect connectors, If leak found then proceed to replacement procedure

    

47. Inspect ancillary bay flood ports for air leak
    참고

    3x ports, Spray with soapy water as needed, If leak found then proceed to replacement procedure

    

48. Lower vehicle until tires are touching the ground
    참고

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
49. Remove bolt securing busbar HV connector lid
    참고

    1x bolt, EP10, 9 Nm

    

50. Remove bolts securing HV connector to DC FC header
    참고

    2x bolts, 10mm, 9 Nm

    

51. Release HV connector from DC FC header
    참고

    1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly

    

52. Install CP busbar dummy plug onto DC FC header
    참고

    1x bolt, 10mm, 9 Nm, Shift plug up and down a few times to work grease onto seal grooves

    

    

    

53. Raise vehicle fully
    참고

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
54. Close both valves on regulator

    

55. Turn right side regulator valve to open position
    참고

    Turn valve knob to horizontal position

    

56. Set regulator to 0.3 psi

    

57. Open left side regulator valve to inject air into ancillary bay
    참고

    Close right side regulator valve when pressure reaches 0.3 psi and stabilizes, Allow bay to fill for 120 seconds

    

    

58. Wait 30 seconds for pressure to settle
59. Record value of starting pressure
60. Wait 30 seconds to test pressure
61. Record value of end pressure
    참고

    Subtract ending pressure from starting pressure, If difference is greater than 0.05 psi then inspect tools and retest, If difference is still greater than 0.05 psi then escalate to Service Engineering, If difference is 0.05 psi or less then proceed to repair procedure
62. Disconnect air supply from regulator

    

63. Disconnect enclosure leak tester from adapter
    참고

    1x adapter

    

64. Remove enclosure leak test adapter from pyro access cover breather hole
    참고

    1x thermal vent

    

65. Install rear skid plate
    참고

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 to mid aero shield bolts and install fasteners

    

    

    

    

    

66. Lower vehicle fully
    참고

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
67. Remove CP busbar dummy plug from DC FC header
    참고

    1x bolt, 10mm, 9 Nm

    

    

68. Position busbar connector and lower onto HV header
    참고

    Release bungee cord

    

69. Install bolts securing charge port busbar kit to HV Header
    참고

    2x bolts, 10mm, 9 Nm

    

70. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    참고

    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

    

    

71. Install bolt securing busbar HV connector lid
    참고

    1x bolt, EP10, 9 Nm

    

72. Remove leather over gloves and HV insulating gloves
73. Install the tonneau NVH barrier assembly. See Tonneau NVH Barrier Assembly (Standard) (Remove and Install).
74. Install the bed floor assembly. See Bed Floor Assembly (Remove and Install).
75. MV 전원을 다시 연결합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
76. 적재함 커버를 닫습니다.
77. 테일게이트를 닫습니다.
78. 리프트에서 차량을 내립니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
79. LH 전면 창문을 올리고 LH 전면 도어를 닫습니다.