2025-10-24
Pentaport AC Lines (Remove and Replace)
교정 코드
1810084061
1810084062
메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.
참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오.
메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오.
참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다.
경고
Cybertruck의 전자 장치는 효율성을 개선하기 위해 설계된 48V "중간 전압(MV)" 아키텍처로 구동됩니다. MV 구성품을 정비할 때는 부상 및/또는 차량 손상을 피하기 위해 추가적인 지식과 주의가 필요합니다. 전기 사전 주의 사항의 MV 사전 주의 사항을 읽고 이해하며 해당하는 경우 필요한 MV 관련 교육 과정을 이수했는지 확인합니다.
- This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed
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Set up AC machine
참고Touch time only, Connect to power, Turn power switch on
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Raise and support vehicle
참고Set air suspension to "Jack Mode"
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Raise vehicle fully
참고Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
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Remove front aero shield
참고11x bolts, 10mm, 6 Nm
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Place coolant catcher below RH front of vehicle
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Lower vehicle until tires are touching the ground
참고Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
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Open LH front door
참고Push LH B-pillar door trigger to release
- Lower LH front window
- ODIN 루틴 실행 PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)
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Navigate to Refrigerant System through UI
참고Select Service Mode > Thermal > Refrigerant System
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Select "Start Thermal Fill Drain (Coolant and Refrigerant)" through UI
참고Allow routine to complete, ensure routine is successful
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Open powered front trunk
참고Via exterior switch or UI
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Remove rear underhood apron
참고9x clips
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Remove caps from low side and high side AC ports
참고2x caps
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Connect AC hoses to vehicle
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Perform refrigerant system recovery
참고Note or print the amount of refrigerant and oil recovered, If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
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Remove AC hoses from vehicle
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Release vacuum from AC lines
참고2x Schrader valves, Carefully depress the schrader valves to release vacuum from AC lines
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Power down vehicle via UI
참고Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
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Disconnect FRL connector then disconnect MV battery connector
참고2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
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Install frunk assembly
참고6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
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Remove bolts securing supermanifold
참고2x bolts, 15mm, 33 Nm, Break free then remove by hand to avoid tool jamming, Support manifold from underneath, Lower Supermanifold until resting on HVAC case
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Disconnect the powertrain bypass hose, radiator outlet hose, radiator inlet hose from the Supermanifold
참고3x spring clips, This will drain the coolant reservoir
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Disconnect radiator to manifold hose from radiator
참고1x spring clip, Remove from vehicle, Plug hoses
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Disconnect supermanifold harness
참고1x connector
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Remove nut securing Penta HVAC line assembly to the Supermanifold plate
참고1x nut, 13mm, 36 Nm
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Disconnect battery supply hose, powertrain supply hose, and battery return hose from supermanifold
참고3x spring clip, 2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Pull supermanifold forward to access clips and connectors
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Remove AC line from Supermanifold
참고1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Remove bolt at supermanifold then mounting bracket bolt near LV battery, Remove AC line assembly from supermanifold, Ensure no washers remain on supermanifold
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Remove the Supermanifold from the vehicle
참고Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir
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Remove pentaline assembly
참고2x bolts, 13mm, ? Nm, Use deep socket and extension on lower bolt, Use standard socket on upper bolt, Ensure no washers remain on HVAC case
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Install pentaline assembly
참고2x bolts, 13mm, ? Nm, Use deep socket and extension on lower bolt, Use standard socket on upper bolt, Ensure washer seals remain in place
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Install the Supermanifold to the vehicle
참고Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir, Align penta HVAC line
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Secure chiller to battery hose, powertrain supply hose, chiller to battery hose to supermanifold
참고3x spring clip, 2x connectors, Engage locking tabs, Ensure all hoses are fully engaged with a push-pull-push test
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Install pentaline to Supermanifold
참고1x nut, 13mm, 36 Nm, Ensure good alignment of pipes before tightening nut
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Install bolts securing supermanifold
참고2x bolts, 15mm, 33 Nm, Start by hand
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Connect radiator to manifold hose to radiator
참고1x spring clip, Ensure hose is fully engaged with a push-pull-push test
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Secure powertrain bypass hose, radiator outlet hose, and radiator inlet hose to Supermanifold
참고3x spring clips, Ensure all hoses are fully engaged with a push-pull-push test
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Connect supermanifold electrical connector
참고1x connector
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Replace seal washers for supermanifold to compressor AC line on supermanifold side
참고2x seal washers, Lube seal washers with RB100EV POE oil
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Install AC manifold line assembly to Supermanifold
참고1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Install manifold to Supermanifold then secure bracket near LV battery
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Reconnect AC hoses to vehicle
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Perform system vacuum and refrigerant refill
참고Select 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging
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Remove AC hoses from vehicle
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Install caps onto AC ports
참고2x caps
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Remove coolant bottle cap
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Install vacuum refill cap onto coolant bottle assembly
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Place empty coolant container into front storage area
참고If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia
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Fill container with at least 15L of coolant
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Place filled coolant container onto coolant drain & fill cart
참고Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
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Setup coolant refill tool
참고Verify all valves on refill tool are in the closed position, See image for clarity
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Install vacuum refill hose to refill cap on coolant bottle
참고Perform push-pull-push test to verify hose is fully installed
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Position overflow hose into empty container
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Place refill hose inside filled coolant container
참고Make sure hose end is fully submerged into coolant
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Connect shop air supply to coolant refill tool
참고If not already done, Verify refill valve is set to off
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Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
참고Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
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Slowly open the refill valve to allow coolant to be drawn into the system
참고Make sure hose end of refill hose is fully submerged during entire process
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Once the gauge reads zero, close the coolant refill valve
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Remove shop air supply to coolant refill tool
참고If not already done, Verify refill valve is set to off
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Remove coolant refill hose from coolant container
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Remove coolant overflow hose from coolant container
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Remove vacuum refill hose from refill cap on coolant bottle
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Remove vacuum refill cap from coolant bottle assembly
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Remove coolant refill tool from vehicle
참고Move coolant drain & fill cart away from vehicle
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Remove coolant container from inside underhood area
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Connect FRL connector then connect MV battery connector
참고2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
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Re-install software via UI
참고Via Controls > Service Mode > Software Reinstall
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Re-install software via UI
참고Via Controls > Service Mode > Software Reinstall
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Select "Install Now" to start firmware update
참고Tap center display next to software update window until clock runs down to 0,After displayed installation time, Check the center display and ensure the firmware package was successfully installed
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Access thermal system routines using the UI
참고Select quick controls > Service mode > Thermal > Actions
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Select "Start Coolant Air Purge" using the UI
참고Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
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Inspect coolant level and top off as necessary
참고Ensure that the fluid level is at the Max line, Top off fluid as required
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Install coolant bottle cap
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Navigate to Refrigerant System through UI
참고Select Service Mode > Thermal > Refrigerant System
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ODIN 루틴 실행
PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Service Mode:
- Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
- Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
- Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
- Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
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Perform Heat Pump Commissioning through UI
참고Select Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
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Perform Thermal Performance through the UI
참고Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
- ODIN 루틴 실행 PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
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Remove frunk assembly
참고6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
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Close powered front trunk
참고Via exterior switch or UI
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Remove vehicle from lift
참고Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
- Raise LH front window
- Close LH front door
- This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed