2026-07-31

Coolant Hose Assembly - Power Conversion System (Remove and Install)

교정 코드 1630010311 1630010312 4.20 메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

Warning IconA warning icon, calling your attention to a possibly risky situation
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
Cybertruck의 전자 장치는 효율성을 개선하기 위해 설계된 48V "중간 전압(MV)" 아키텍처로 구동됩니다. MV 구성품을 정비할 때는 부상 및/또는 차량 손상을 피하기 위해 추가적인 지식과 주의가 필요합니다. 전기 사전 주의 사항의 MV 사전 주의 사항을 읽고 이해하며 해당하는 경우 필요한 MV 관련 교육 과정을 이수했는지 확인합니다.
Warning IconA warning icon, calling your attention to a possibly risky situation
경고
고압 인식 훈련을 받았고 모든 필수 인증 과정(해당하는 경우)을 완료한 기술자만 이 절차를 수행할 수 있습니다. 고전압 케이블, 버스바 또는 피팅을 다룰 때에는 항상 적합한 개인 보호 장비(PPE)클래스 0(1000V)의 최소 정격을 갖는 절연 HV 장갑을 착용해야 합니다. 추가 장갑 및 안전 정보는 기술 노트 TN-15-92-003 고압 인식 주의 사항을 참조하십시오.
  • 2026-05-15: Released new procedure.
  1. 차량을 들어 올려서 지지합니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
  2. LH 전면 도어를 열고 LH 전면 창문을 내립니다.
  3. 전동식 프렁크를 엽니다.
  4. 테일게이트를 엽니다.
  5. 적재함 커버를 엽니다.
  6. 차량을 정비 모드로 전환합니다. 참조 항목: 정비 모드.
  7. 차량 게이트웨이를 잠금 해제합니다. 참조 항목: 게이트웨이(잠금 해제).
  8. Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
  9. On the vehicle touchscreen, navigate to Service Mode > Thermal > Actions > Coolant Fill/Drain, and then tap Run and allow the routine to complete.
  10. MV 전원을 연결 해제합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
  11. Perform vehicle electrical disablement procedure. See Vehicle HV Disablement Procedure (Test/Adjust).
  12. Remove pyro fuse access cover with airlines attached
    Informational PurposesAn informational icon, calling your attention
    참고
    4x bolts, E-Torx 5 lobe, 10 Nm, Remove cover bolts, Release two airline mounting clips from HV Battery, Do not loosen or remove airline fittings from cover
  13. Reposition pyro cover for access to pyro fuses
    Informational PurposesAn informational icon, calling your attention
    참고
    1x cover, 2x clips, Move cover to the side and secure to the HV Battery with clamp(*This step is to prevent the need to disconnect airlines from cover)
  14. Remove primary and secondary pyro fuses
    Informational PurposesAn informational icon, calling your attention
    참고
    4x bolts, 13mm, 5 Nm + 60 Degrees, Support each pyro fuse while removing bolts
  15. Partially install pyro fuse access cover to protect ancillary from contaminates, debris, or coolant ingress during service
    Informational PurposesAn informational icon, calling your attention
    참고
    4x bolts, E-Torx 5 lobe, 10 Nm, Tighten until snug, Torque not required at this time, only temporary installation
  16. Remove leather over gloves and HV insulating gloves
  17. Position coolant drain container underneath RH rear of HV battery
  18. Disconnect coolant hoses from PCS coolant inlet and outlet couplers
    Informational PurposesAn informational icon, calling your attention
    참고
    2x spring clip, Hose connections located on underside of battery at RR, Plug hoses immediately to prevent excess coolant loss, Allow PCS coolant to drain as much as possible prior to installing any plugs or adaptors on the battery side
  19. Connect coolant Drain and Fill Adapter to PCS outlet hose coupling
    Informational PurposesAn informational icon, calling your attention
    참고
    Use adapter 113843-40-A from the Drain & Fill Adaptors kit, Use male to male adaptor from leak test adaptor kit to mate drain and fill adaptor to PCS hose coupler, Remove plugs from battery if present, Make sure spring locking clip is fully seated, Perform push-pull-push test to verify fully seated, Make sure valve on adaptor is open, Valve lever is inline with adaptor when open
  20. Connect waste coolant container to drain and fill adaptor
    Informational PurposesAn informational icon, calling your attention
    참고
    Connect hose to drain and fill adaptor, Push until audible click, Perform Push-pull-push test to verify fully seated
  21. Connect coolant Leak Test Adaptor to PCS inlet hose coupling
    Informational PurposesAn informational icon, calling your attention
    참고
    (*Use this step for Cybertruck PCS COOLANT DRAIN process) procedure Remove plug from coupler if installed, Use male to male adaptor from kit to mate leak test adaptor to coupler, Make sure the spring locking clip is fully seated, Perform pull-push-pull test to make sure it is fully seated, Connection is at RH rear of HV Battery
  22. Connect coolant Leak Test Fixture outlet hose to Leak Test Adapter
    Informational PurposesAn informational icon, calling your attention
    참고
    (*Use this step for Cybertruck PCS COOLANT FLUSH procedure steps) Hand tighten hose connection, No tool required to tighten
  23. Connect outlet hose to the Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    Hand tighten hose connection, No tool required to tighten
  24. Close both valves on the coolant Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    The valve knobs should both be perpendicular to the air lines when closed.
  25. Connect compressed air to coolant Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    Air supply source should be above 50 psi
  26. Open inlet valve on Leak Test Fixture tool then adjust regulator to 50 psi
    Informational PurposesAn informational icon, calling your attention
    참고
    Turn on digital gauge and set to "psi", Turn inlet valve counter clockwise to open, Turn Regulator knob clockwise to increase pressure and counter clockwise to decrease pressure, Use caution as coolant may spill, Make sure to wear safety glasses
  27. Set timer for 2 minutes
  28. Open outlet valve on Leak Test Fixture tool.
    Informational PurposesAn informational icon, calling your attention
    참고
    Open valve slowly, Valve knob should be inline with airline when open, Use caution as coolant may spill, Make sure to wear safety glasses
  29. Start 2 minute timer
    Informational PurposesAn informational icon, calling your attention
    참고
    Once timer is complete, select Stop Reset
  30. Close both valves on the coolant Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    The valve knobs should both be perpendicular to the air lines when closed.
  31. Swap adaptor positions at PCS inlet and outlet couplers
    Informational PurposesAn informational icon, calling your attention
    참고
    This step is to allow flushing coolant out of PCS in opposite direction, Disconnect each adaptor and connect to the other coupler location, Move leak test adaptor to PCS outlet hose coupler, Move Drain and Fill adaptor to PCS inlet hose coupler, perform push pull test on each connection to make sure fully seated
  32. Open inlet valve on Leak Test Fixture tool then adjust regulator to 50 psi
    Informational PurposesAn informational icon, calling your attention
    참고
    Turn on digital gauge and set to "psi", Turn inlet valve counter clockwise to open, Turn Regulator knob clockwise to increase pressure and counter clockwise to decrease pressure, Use caution as coolant may spill, Make sure to wear safety glasses
  33. Set timer for 2 minutes
  34. Open outlet valve on Leak Test Fixture tool.
    Informational PurposesAn informational icon, calling your attention
    참고
    Open valve slowly, Valve knob should be inline with airline when open, Use caution as coolant may spill, Make sure to wear safety glasses
  35. Start 2 minute timer
    Informational PurposesAn informational icon, calling your attention
    참고
    Once timer is complete, select Stop Reset
  36. Close both valves on the coolant Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    The valve knobs should both be perpendicular to the air lines when closed.
  37. Disconnect coolant Leak Test Fixture outlet hose from Leak Test Adapter
    Informational PurposesAn informational icon, calling your attention
    참고
    1x hose connection
  38. Disconnect coolant Leak Test Adaptor from PCS outlet hose coupling
    Informational PurposesAn informational icon, calling your attention
    참고
    1x spring clip, 1x leak adaptor, 1x male to male adaptor
  39. Disconnect Waste Coolant Container from drain and fill adaptor
    Informational PurposesAn informational icon, calling your attention
    참고
    Disconnect hose from drain and fill adaptor, Press grey button to release hose fitting,
  40. Disconnect coolant Drain and Fill Adapter from PCS inlet hose coupling
    Informational PurposesAn informational icon, calling your attention
    참고
    1x spring clip, 1x drain and fill adaptor, 1x male to male adaptor
  41. Install plastic coolant plugs into both PCS coolant hose coupler fittings
    Informational PurposesAn informational icon, calling your attention
    참고
    2x male plugs, 2x spring clips, Make sure metal spring clips are in locked position, Perform push-pull-push test to make sure fully seated, Wipe off any coolant drips or residue at hose ends
  42. Remove bolts securing PCS coolant hose assembly to HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, EP10, 6 Nm, Bolts located at underside of HV Battery near PCS coolant inlet and outlet hose couplers
  43. Remove coolant drain container from underneath vehicle
  44. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  45. Remove the bed floor. See Bed Floor Assembly (Remove and Install).
  46. Install Ancillary Access Bench into bed floor opening.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bench, place above rear casting ensuring no air lines or harnesses are being pinched(*No image available or access bench in RWD truck bed)
  47. Disconnect harness pigtail from scuba valve and air reservoir
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, 1x clip, release red locking clip on connector to disconnect from valve, Release harness clip from air reservoir
  48. Disconnect ANC air line from scuba valve block
    Informational PurposesAn informational icon, calling your attention
    참고
    1x VOSS fitting, 12mm, 3.5 Nm, 1x cable tie, Disconnect lower airline and fitting with brown color tape indicator and "ANC" label, Do not release air line to reservoir, Rapid loss of pressure will result if wrong air line is released, Cut cable tie to release airline from bundle
  49. Release air suspension valve block
    Informational PurposesAn informational icon, calling your attention
    참고
    3x rubber grommets, Rotate clockwise until top 2 rubber feet have released from bracket, Pull upwards at 45 degree angle to release bottom rubber foot from bracket, Leave all air lines and connections secured and set assembly aside
  50. Remove air suspension reservoir fasteners
    Informational PurposesAn informational icon, calling your attention
    참고
    2x nuts, 13mm, 33 Nm, 2x fir tree clips, Wrench needed on right side nut due to low clearance to bed trim, Disconnect harness fir clips from each end of reservoir assembly
  51. Place air suspension reservoir in service position
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise and swing air suspension reservoir to the side of the bed, Ancillary access bench may need to be temporarily removed to position air reservoir, Place Ancillary Access Bench back into bed ensuring no air lines or harnesses are being pinched
  52. Remove the tonneau NVH barrier assembly. See Tonneau NVH Barrier Assembly (Remove and Install).
  53. Remove two rear tonneau square profile support braces
    Informational PurposesAn informational icon, calling your attention
    참고
    8x screws, T30, 5 Nm, 2x support braces, Remove two square support braces that are closest to rear of vehicle, Remove bolts at each end of support braces, Slide braces off of mounting points on flat cassette assemblies, Braces slide off in same direction of fasteners, maneuver each brace out of bed opening (*Note: No part number provided for the screws, they come with the square profile brace)
  54. Clean all debris from ancillary cover
    Informational PurposesAn informational icon, calling your attention
    참고
    During removal of ancillary cover any debris on top of the cover may be deposited into the ancillary bay
  55. Disconnect ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing
  56. Remove mid voltage header bolts
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, EP10, 6 Nm
  57. Remove bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, EP10, 9 Nm
  58. Remove bolts securing HV connector to DC FC header
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 10mm, 9 Nm
  59. Release HV connector from DC FC header
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly
  60. Support HV Busbar assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    1X Bungee, Suspend assembly to maintain clearance, wrap bungee around busbar assembly to achieve required cord length, Connect bungee to tie down hook on bed side
  61. Remove fast charger header doubler
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, E10 5 Lobe Torx, 10 Nm
  62. Release fasteners securing ancillary cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    22x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the penthouse cover, Follow fastening order
  63. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    참고
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  64. Put on HV insulating gloves and leather over gloves
  65. Remove ancillary cover
    Informational PurposesAn informational icon, calling your attention
    참고
    Install vacuum cup to ancillary cover surface, Lift and maneuver cover around busbar and tonneau cage to remove
  66. Disconnect coolant hose assembly from PCS
    Informational PurposesAn informational icon, calling your attention
    참고
    2x hoses, 2x spring clips, Plug coolant connections as needed, Vehicles built before December 22, 2023 will have clear collar with zip tie connections, If vehicle has older revision hose then replace with updated hose bundle, Proceed to PCS Coolant Hose Bundle replacement procedure
  67. Remove PCS coolant hose assembly from HV Battery
    Informational PurposesAn informational icon, calling your attention
    참고
    Pull hose assembly straight up from Ancillary Bay floor, Hose assembly flange may be secured to HV Battery with sealant, Remove all sealant from HV Battery with plastic trim tool and clean surface with isopropyl alcohol wipes, Note: Do not reapply any sealant when installing hose assembly. Note: Remove any hose plugs from coolant hose assembly if discarding part.
  68. Connect new PCS coolant hose assembly to PCS
    Informational PurposesAn informational icon, calling your attention
    참고
    2x hose connections, 2x spring clips, Remove plugs as needed, Install latest revision of hose assembly with quick connect fittings with metal spring clips, Do not install older rev hose assembly with plastic clip connections, Perform push-pull-push test to make sure connections are fully seated, Make sure spring clips are in locked position
  69. Remove leather over gloves and HV insulating gloves
  70. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged
  71. Install bolts securing PCS coolant hose assembly to HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, EP10, 6 Nm
  72. Position coolant drain container underneath RH rear of HV battery
  73. Install male to male adaptors in both PCS hose assembly couplers
    Informational PurposesAn informational icon, calling your attention
    참고
    2x male to male adaptors, Remove plugs from PCS hose couplers if present,
  74. Connect coolant Leak Test Adaptors to male adaptors at PCS hose assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    (*Use this step for Cybertruck PCS LEAK TEST process) 2x adaptors, Use 18mm adaptor with flare fitting, Use 18mm adaptor with plug, Make sure the spring locking clips are in locked position, Perform pull-push-pull test to make sure adaptors are fully seated, Connections are at RH rear of HV Battery
  75. Connect coolant Leak Test Fixture outlet hose to Leak Test Adapter
    Informational PurposesAn informational icon, calling your attention
    참고
    (*Use this step for Cybertruck PCS LEAK TEST process) Hand tighten hose connection, No tool required to tighten
  76. Connect outlet hose to the Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    Hand tighten hose connection, No tool required to tighten
  77. Close both valves on the coolant Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    The valve knobs should both be perpendicular to the air lines when closed.
  78. Connect compressed air to coolant Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    Air supply source should be above 50 psi
  79. Open inlet valve on Leak Test Fixture tool then adjust regulator to 50 psi
    Informational PurposesAn informational icon, calling your attention
    참고
    Turn on digital gauge and set to "psi", Turn inlet valve counter clockwise to open, Turn Regulator knob clockwise to increase pressure and counter clockwise to decrease pressure, Use caution as coolant may spill, Make sure to wear safety glasses
  80. Open outlet valve on Leak Test Fixture tool.
    Informational PurposesAn informational icon, calling your attention
    참고
    Open valve slowly, Valve knob should be inline with airline when open, Use caution as coolant may spill, Make sure to wear safety glasses
  81. Allow pressure in PCS coolant loop to stabilize at 50 psi
    Informational PurposesAn informational icon, calling your attention
    참고
    Pressure should settle around 50 psi
  82. Set timer for 4 minutes
  83. Record the PCS coolant loop leak check starting pressure
    Informational PurposesAn informational icon, calling your attention
    참고
    Record the value shown on the digital gauge
  84. Close inlet valve on Leak Test Fixture tool
    Informational PurposesAn informational icon, calling your attention
    참고
    The valve knob should be perpendicular to the air line when closed
  85. Start 4 minute timer
    Informational PurposesAn informational icon, calling your attention
    참고
    Once timer is complete, select Stop Reset
  86. Record the PCS coolant loop leak check end pressure
    Informational PurposesAn informational icon, calling your attention
    참고
    Record the value shown on the digital gauge after 4 minute timer is complete, Max delta between start and end pressures is 0.35 psi, Check coolant hose to see if it is fully seated if pressure test fails
  87. Disconnect compressed air from Leak Test Fixture tool
  88. Open inlet valve on Leak Test Fixture to discharge air from coolant system
    Informational PurposesAn informational icon, calling your attention
    참고
    1x valve, Turn valve slowly to release air
  89. Disconnect coolant Leak Test Fixture hose from Leak Test Adapter
    Informational PurposesAn informational icon, calling your attention
    참고
    1x hose, 1x adaptor
  90. Disconnect all test adaptors from PCS coolant hose couplers
    Informational PurposesAn informational icon, calling your attention
    참고
    4x adaptors
  91. Connect coolant hoses to PCS inlet and outlet hose couplers
    Informational PurposesAn informational icon, calling your attention
    참고
    2x spring clip, Make sure the locking tabs are fully seated, Perform push-pull-push test, remove any coolant plugs as needed
  92. Remove coolant drain container from underneath vehicle
  93. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  94. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    참고
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  95. Put on HV insulating gloves and leather over gloves
  96. Install ancillary cover
    Informational PurposesAn informational icon, calling your attention
    참고
    Use suction cup and maneuver around busbar and tonneau cage
  97. Remove leather over gloves and HV insulating gloves
  98. Secure ancillary cover fasteners to HV battery
    Informational PurposesAn informational icon, calling your attention
    참고
    22x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the penthouse cover, Follow fastening order
  99. Install fast charger header doubler
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, E10 5 Lobe Torx, 10Nm
  100. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    참고
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  101. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    참고
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  102. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    참고
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  103. Position busbar connector and lower onto HV header
    Informational PurposesAn informational icon, calling your attention
    참고
    Release bungee cord
  104. Install bolts securing charge port busbar kit to HV Header
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, 10mm, 9 Nm
  105. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    참고
    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  106. Install bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bolt, EP10, 9 Nm
  107. Install mid voltage header bolts
    Informational PurposesAn informational icon, calling your attention
    참고
    2x bolts, EP10, 6 Nm
  108. Connect ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly
  109. Install two rear tonneau square profile support braces
    Informational PurposesAn informational icon, calling your attention
    참고
    8x screws, T30, 5 Nm, Install two square support braces that are closest to rear of vehicle, Slide notches at each of support brace to mounting points on flat cassette assemblies, Square supports install in the same direction of the fasteners
  110. Install the tonneau NVH barrier. See Tonneau NVH Barrier Assembly (Remove and Install).
  111. Place air suspension reservoir into position for installation
    Informational PurposesAn informational icon, calling your attention
    참고
    1x air reservoir, Raise and swing air suspension reservoir to the mounting position, Ensure air lines are not twisted, Ensure no harnesses are caught, Ancillary access bench may need to be temporarily removed to position air reservoir, Place Ancillary Access Bench back into bed ensuring no air lines or harnesses are being pinched
  112. Install air suspension reservoir fasteners
    Informational PurposesAn informational icon, calling your attention
    참고
    2x nuts, 13mm, 33 Nm, 2x fir tree clips, Install nuts by hand then torque, Use extension and deep socket for LH nut, Use extension and crow foot socket for RH nut, crow foot socket needs to be oriented 90 degrees to torque wrench handle when tightening nut for proper spec, secure harness clips at each end of reservoir
  113. Secure air suspension valve block
    Informational PurposesAn informational icon, calling your attention
    참고
    3x rubber grommets, Rotate counter-clockwise until top 2 rubber feet are secured onto bracket, Push downwards at 45 degree angle to secure bottom rubber foot into bracket, Position air lines and connections into place for installation
  114. Connect ANC air line to scuba valve block
    Informational PurposesAn informational icon, calling your attention
    참고
    1x VOSS fitting, 12mm, 3.5 Nm, Inspect O-ring on fitting and metal collet on airline for any damage or missing parts, Replace VOSS fitting if damaged or missing parts are identified, install fitting to valve by hand to avoid cross threading then torque to specification, Install cable tie to secure airlines, Cut off extra cable tie length with side cutters
  115. Connect harness pigtail to scuba valve and air reservoir
    Informational PurposesAn informational icon, calling your attention
    참고
    1x connector, 1x clip, Connect harness connector to valve and lock red locking clip, Secure harness mounting clip to air reservoir
  116. Remove ancillary access bench from bed floor opening
    Informational PurposesAn informational icon, calling your attention
    참고
    1x bench
  117. Install the bed floor. See Bed Floor Assembly (Remove and Install).
  118. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    참고
    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged
  119. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    참고
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  120. Put on HV insulating gloves and leather over gloves
  121. Remove partially installed pyro fuse access cover
    Informational PurposesAn informational icon, calling your attention
    참고
    4x bolts, E-Torx 5 lobe, 10 Nm
  122. Reposition pyro cover for access to pyro fuses
    Informational PurposesAn informational icon, calling your attention
    참고
    1x cover, 2x clips, Move cover to the side and secure to the HV Battery with clamp(*This step is to prevent the need to disconnect airlines from cover)
  123. Clean pyro fuse mating surfaces
    Informational PurposesAn informational icon, calling your attention
    참고
    Using an insulated tool wipe all four busbar mating surfaces within pyro fuse bay, Wipe top and bottom mating surfaces of each pyro fuse, Ensure no debris is present on any mating surface, Process shown with device cluster removed for clarity and safety, HV gloves and associated PPE must be worn at all times when cleaning mating surfaces, Allow 1 minute for IPA to dry
  124. Install primary and secondary pyro fuses
    Informational PurposesAn informational icon, calling your attention
    참고
    4x bolts, 13mm, 5 Nm + 60 Degrees, Support each pyro fuse while installing bolts, Bolts may be reused
  125. Perform Hioki resistance test at each HV joint from HV busbar lead to pyro fuse busbar
    Informational PurposesAn informational icon, calling your attention
    참고
    4x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  126. Install pyro fuse access cover with airlines attached
    Informational PurposesAn informational icon, calling your attention
    참고
    4x bolts, E-Torx 5 lobe, 10 Nm, Ensure seal is fully seated and undamaged, Secure 2 airline mounting clips to HV Battery, If HV pack is being shipped then pyro fuses must be removed
  127. Remove leather over gloves and HV insulating gloves
  128. Install the rear skid plate. See Skid Plate - Rear (Remove and Install).
  129. Lower vehicle fully
    Informational PurposesAn informational icon, calling your attention
    참고
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  130. Remove coolant bottle cap
  131. Install coolant reservoir adaptor cap onto coolant bottle assembly
  132. Place empty waste coolant container into front storage area
  133. Fill container with at least 15L of coolant
  134. Place filled coolant container onto coolant drain & fill cart
    Informational PurposesAn informational icon, calling your attention
    참고
    Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
  135. Setup coolant Vacuum Refill Tool
    Informational PurposesAn informational icon, calling your attention
    참고
    Verify all valves on refill tool are in the closed position, See image for clarity
  136. Connect vacuum refill hose to refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    참고
    Perform push-pull-push test to verify hose is fully installed
  137. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure hose end is fully submerged into coolant
  138. Place overflow hose into empty container
  139. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    참고
    If not already done, Verify refill valve is set to off
  140. Open shop air supply valve on vacuum refill tool
    Informational PurposesAn informational icon, calling your attention
    참고
    Air flow will be present when valve is open
  141. Open air inlet valve on vacuum refill tool to draw a vacuum on vehicle coolant system
    Informational PurposesAn informational icon, calling your attention
    참고
    Vacuum gauge reading should change once valve is open, Gauge should stabilize around 60-70 cmHg
  142. Close air inlet valve on Vacuum Refill Tool once gauge stabilizes
    Informational PurposesAn informational icon, calling your attention
    참고
    Vacuum gauge reading should not drop after the valve is closed
  143. Monitor gauge for 30 seconds to verify vacuum is maintained in cooling system
    Informational PurposesAn informational icon, calling your attention
    참고
    If vacuum is not maintained there may be a leak in the cooling system, Verify no loose connections or fittings on vacuum refill tool causing vacuum leak
  144. Continue evacuating cooling system
    Informational PurposesAn informational icon, calling your attention
    참고
    Open air inlet valve for 3 minutes then close air inlet valve
  145. Close shop air supply valve on refill tool
    Informational PurposesAn informational icon, calling your attention
    참고
    Air flow noise should stop
  146. Slowly open refill valve to draw coolant into system
    Informational PurposesAn informational icon, calling your attention
    참고
    Valve lever is inline with hose when fully open, Make sure end of refill hose is fully submerged in container during entire process, Coolant will be transferred through hose from container to vehicle coolant reservoir, Vacuum gauge needle will move towards zero as it fills
  147. When gauge reaches zero, close coolant refill valve
  148. Disconnect shop air from Vacuum Refill tool.
  149. Remove coolant refill hose from coolant container
  150. Remove coolant overflow hose from waste coolant container
  151. Remove vacuum refill hose from refill cap on coolant bottle
  152. Remove coolant reservoir adaptor cap from coolant Superbottle assembly
    Informational PurposesAn informational icon, calling your attention
    참고
    (*Use this step for Cybertruck vehicle procedures) 1x cap
  153. Remove coolant refill tool from vehicle
  154. Remove waste coolant container from front storage area
  155. MV 전원을 다시 연결합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
  156. ODIN 루틴 실행 PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Service Mode:
    • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    via Toolbox:(link)
  157. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  158. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    참고
    Ensure the fluid level is at the Max line, Top off fluid as required
  159. Install coolant bottle cap
  160. 후면 후드 내 에이프런을 장착합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
  161. Perform Thermal Performance Test through the UI
    Informational PurposesAn informational icon, calling your attention
    참고
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow toolbox article 206000
  162. Install the tonneau slats. See Slat System - Tonneau (Remove and Install).
  163. ODIN 루틴 실행 PROC_EGGREAR1_TONNEAU-CALIBRATEvia Service Mode:Closures ➜ Tonneau ➜ Calibrate Tonneauvia Toolbox:(link)
  164. 정비 모드를 종료합니다. 참조 항목: 정비 모드.
  165. 적재함 커버를 닫습니다.
  166. 테일게이트를 닫습니다.
  167. 전동식 프렁크를 닫습니다.
  168. LH 전면 창문을 올리고 LH 전면 도어를 닫습니다.
  169. 리프트에서 차량을 내립니다. 참조 항목: 차량 상승 - 2 포스트 리프트.