교정 코드 40011000201 40011000202 3.72 메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

1. 차량을 들어 올려서 지지합니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
2. LH 전면 도어를 열고 LH 전면 창문을 내립니다.
3. 전동식 프렁크를 엽니다.
4. Connect a laptop with Toolbox to the vehicle. See Toolbox 3(연결 및 연결 해제).
5. Select "Actions" and search for "EPB"
6. Select PROC_EPBL_START-SERVICE-MODE, click 'Run', and allow routine to complete
   참고

   Chock wheel if necessary, Select ‘X’ at top right of window to close once complete
7. Select ‘PROC_EPBR_START-SERVICE-MODE’, click ‘Run’, and allow routine to complete
   참고

   Hold down brake pedal while performing routine, Caution vehicle may roll freely, Select 'X' at top right of window to close once complete
8. Disconnect Toolbox and remove the laptop from the vehicle. See Toolbox 3(연결 및 연결 해제)
9. 차량 게이트웨이를 잠금 해제합니다. 참조 항목: 게이트웨이(잠금 해제).
10. Select "Coolant Fill/Drain" through Service UI
    참고

    Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' and 'PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT' window will appear, Select 'Run', Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
11. 후면 후드 내 에이프런을 탈거합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
12. MV 전원을 연결 해제합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
13. Remove the LH and RH rear wheels. See 휠 어셈블리(탈거 및 장착).
14. Disconnect RH rear EPB harness
    참고

    1x connector, Release locking tab

    

15. Release RH rear brake line from upper control arm
    참고

    1x bolt, 10mm, 10 Nm

    

16. Remove RH rear brake caliper and set aside
    참고

    2x bolts, 14 mm, 150 Nm, Hang caliper from body if not fully removing, Route caliper hose so that it does not get caught on stabar assembly

    

    

17. Remove RH rear brake rotor
    참고

    Rotor will be loose until caliper is installed

    

18. Use jack to simulate ride height on RH rear suspension
    참고

    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself

    

19. Remove RH rear toe link from RH rear knuckle
    참고

    1x nut, 21mm, 170 Nm, Counter hold ball joint, Discard nyloc nut after removal

    

20. Remove nut securing RH rear upper control arm to knuckle
    참고

    1x nylon nut, 21 mm, 150 Nm, Discard nut after removal, Place support stand below suspension to ease removal

    

21. Use jack to lower RH rear ride height back to hanging position
    참고

    Lower jack to let suspension hang

    

    

22. Release harness from RH rear spring assembly
    참고

    2x connectors, 1x grommet

    

23. Remove RH rear lower control arm aeroshield
    참고

    3x bolts, 10mm, 7 Nm

    

24. Remove bolts securing RH rear spring module to lower control arm
    참고

    2x bolts, 21mm, 140 Nm

    

    

25. Disconnect EPB harness connector from LH rear brake caliper
    참고

    1x connector, Release locking tab

    

26. Release LH rear brake line from upper control arm
    참고

    1x bolt, 10mm, 10 Nm

    

27. Remove LH rear brake caliper and set aside
    참고

    2x bolts, 14 mm, 150 Nm, Hang caliper from body if not fully removing, Route caliper hose so that it does not get caught on stabar assembly

    

    

    

28. Remove LH rear brake rotor
    참고

    Rotor will be loose until caliper is installed

    

29. Use jack to simulate ride height on LH rear suspension
    참고

    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself

    

30. Remove LH rear toe link from LH rear knuckle
    참고

    1x nut, 21mm, 170 Nm, Counter hold ball joint, Discard nyloc nut after removal

    

31. Remove nut securing LH rear upper control arm to knuckle
    참고

    1x nylon nut, 21 mm, 150 Nm, Discard nut after removal, Move brake hose aside to avoid damage, Use caution when releasing rear upper control from knuckle

    

32. Use jack to lower LH rear ride height back to hanging position
    참고

    Lower jack to let suspension hang

    

    

33. Release harness from LH rear spring module
    참고

    2x connectors, 1x grommet

    

34. Remove LH rear lower control arm aeroshield
    참고

    3x bolts, 10mm, 7 Nm

    

35. Remove fasteners securing LH rear spring module to lower control arm
    참고

    2x bolts, 21mm, 140 Nm

    

    

36. Raise vehicle fully and lower lift onto locks
    참고

    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged
37. Remove rear skid plate
    참고

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

    

    

    

    

    

38. Remove rear aero shield
    참고

    5x bolts, 10mm, 6 Nm, 2x guides

    

    

39. Remove rear diffuser
    참고

    6x bolts, 10mm, 6 Nm, 8x bolts, T30, 6 Nm, 6x clips, 6x harness secure clips, 16x tabs

    

    

    

    

    

    

40. Remove all items from pockets and ensure not wearing metal items

    

41. Inspect HV insulating gloves
    참고

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.

    

42. Put on HV insulating gloves and leather over gloves
    참고

    Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 R5 for PPE requirements depending on vehicle configuration.

    

43. Remove clips securing AC compressor HV harness
    참고

    3x clips

    

44. Verify no HV - Install amp clamp to RDU HV harness
    참고

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

45. Disconnect RDU HV harness
    참고

    1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged

    

46. Remove leather over gloves and HV insulating gloves
47. Position coolant drain container underneath RH rear of HV battery

    

48. Remove front lower clips securing RH rear wheel arch liner
    참고

    3x clips

    

49. Disconnect RDU return hose from PT return hose
    참고

    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed

    

    

50. Disconnect RDU supply hose from HV battery
    참고

    1x spring clip, Plug coolant connections as needed

    

    

51. Remove coolant drain container from underneath vehicle
52. Disconnect rear steering gear harness from subframe
    참고

    1x connector, Release red locking tab

    

53. Disconnect TM rear subframe harness from rear fascia harness
    참고

    3x connectors

    

    

54. Release rear diffuser brackets and set aside
    참고

    6x bolts, 13mm, 30 Nm, 4x tabs, Let brackets hang

    

    

    

55. Lower vehicle partially and set lift onto locks
    참고

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
56. Position powertrain lift under rear subframe

    

57. Connect shop air supply to powertrain table

    

58. Raise powertrain lift to rear subframe
    참고

    3x dowels, Make sure height on hoist can be reached with powertrain lift height limit

    

    

    

    

    

59. Safely secure rear subframe onto powertrain lift
    참고

    Secure subframe to powertrain table and fixture

    

60. Remove bolts securing rear subframe to body
    참고

    4x bolts, 24mm, 355 Nm

    

    

    

    

61. Remove RDU breather housing
    참고

    1x breather, 24mm, 5 Nm

    

    

    

62. Fully lower subframe table
    참고

    Use caution with RDU coolant hoses, Subframe table will need to be moved back to prevent coolant lines getting caught, Base does not feature DU breather tube

    

63. Disconnect air supply from subframe lifting tool

    

64. Remove RDU HV harness from RWD DU
    참고

    3x bolts, 10mm, 12 Nm

    

    

65. Remove RSA and toe link assembly
    참고

    4x bolts, 18 mm, 120 Nm, 2x connector, 4x fir tree clips, Release locking tab

    

    

    

66. Remove RDU supply hose from RWD DU
    참고

    1x spring clip, 1x tree clip, 1x clamp clips, Plug coolant connections as needed

    

    

    

67. Remove RDU return hose from RWD DU
    참고

    2x spring clips, 3x tree clips, 2x clamp clips, Plug coolant connections as needed

    

68. Remove bolt securing ground strap to RDU
    참고

    1x bolt, 10mm, 10 Nm

    

69. Remove RDU harness from RWD DU
    참고

    4x connectors, 11x clips

    

    

    

70. Release LH rear halfshaft from RDU
    참고

    1x U-bolt, 2x nuts, 10mm, Torque hand-tight, Wrap cable around inner joint then tighten with U-bolt

    

71. Release RH rear halfshaft from RDU
    참고

    1x U-bolt, 2x nuts, 10mm, Torque hand-tight, Wrap cable around inner joint then tighten with U-bolt

    

72. Placeholder - Set up temporary RDU sling
    참고

    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Install black shackles onto orange shackles via thinnest part of orange shackle

    

73. Secure temporary sling onto RWD RDU
    참고

    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Set yellow eyelet aside to prevent wedging or damage, Leave breather cap on DU

    

    

74. Placeholder - Secure temporary sling onto gantry
    참고

    2x black shackles, 3x orange shackles, 3x eyelets, Make sure components are positioned to prevent binding

    

75. Placeholder - Remove bolts and nuts securing RWD RDU to subframe
    참고

    2x nuts, 18mm, 85 Nm, 2x bolts, E18, 105 Nm

    

    

    

76. Placeholder - Raise RWD RDU from subframe
    참고

    EXTREME CAUTION: 6x studs, Recommend assistance, Do NOT raise all at once, Pry and release bushing mounts from subframe studs, Front mount will release first then rear mounts, Avoid damaging subframe studs, Remove halfshalfs from RDU

    

    

    

77. Placeholder - Position empty drive unit crate below drive unit
    참고

    May need to adjust sling, Use pallet if no empty crate available

    

    

78. Placeholder - Lower drive unit onto empty drive unit crate
    참고

    Use pallet if no empty crate available

    

    

79. Placeholder - Release temporary sling from RWD RDU
    참고

    2x black shackles, 3x orange shackles, 3x eyelets

    

80. Inspect rear subframe stud condition
    참고

    6x studs, If any studs are damaged then escalate to Service Engineering

    

    

81. Placeholder - Position gantry above drive unit crate
    참고

    May need to adjust gantry

    

    

82. Placeholder - Secure temporary sling onto RWD RDU
    참고

    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Set yellow eyelet aside to prevent wedging or damage

    

83. Placeholder - Raise RWD RDU from crate
    참고

    2x black shackles, 3x orange shackles, 3x eyelets

    

    

84. Placeholder - Lower RWD RDU onto subframe
    참고

    EXTREME CAUTION: 2x studs, Recommend assistance, Do NOT lower all at once, Maneuver and secure bushing mounts onto subframe studs, Rear mounts will secure first then front mount, Avoid damaging subframe studs, Make sure RDU mounts are flush with subframe, Position halfshalfs onto RDU

    

    

    

    

85. Placeholder - Install nuts securing RWD RDU to subframe
    참고

    2x nuts, 18mm, 85 Nm, 2x bolts, E18, 105 Nm

    

    

    

86. Placeholder - Release temporary sling from gantry
    참고

    2x black shackles, 3x orange shackles, 3x eyelets

    

87. Placeholder - Release temporary sling from RWD RDU
    참고

    2x black shackles, 3x orange shackles, 3x eyelets

    

88. Install LH rear halfshaft into RDU

    

89. Install RH rear halfshaft into RDU

    

90. Install RWD RDU harness
    참고

    4x connectors, 11x clips

    

    

    

91. Install bolt securing ground strap to RWD RDU
    참고

    1x bolt, 10mm, 10 Nm

    

92. Install RDU supply hose onto RWD DU
    참고

    1x spring clip, 1x tree clip, 1x clamp clips, Remove plugs as needed

    

    

    

93. Install RDU return hose onto RWD DU
    참고

    2x spring clips, 3x tree clips, 2x clamp clips, Remove plugs as needed

    

94. Install RSA and toe link assembly
    참고

    4x bolts, 18 mm, 120 Nm, 2x connector, 3x fir tree clips, Secure locking tab

    

    

    

95. Install RDU HV harness onto RWD DU
    참고

    3x bolts, 10mm, 12 Nm

    

    

96. Position subframe lifting tool with subframe assembly under vehicle

    

97. Connect air supply to subframe lifting tool

    

98. Fully raise rear drive unit and subframe into position
    참고

    Recommend assistance, Use caution to not damage components while raising subframe, Position coolant lines above HV battery lip

    

    

99. Install breather line
    참고

    Clip breather line edge clip onto drive unit case rib, Install two edge clips onto chassis, Guide breather line behind inner fender liner and attach remaining edge clips, Install breather connector onto drive unit breather housing

    

    

    

    

    

    

    

100. Loosely install bolts securing rear subframe to body
     참고

     4x bolts, 24mm, Hand Tight, Start bolts by hand before using power tools

     

     

     

     

101. Torque bolts securing rear subframe to body
     참고

     4x bolts, 24mm, 355 Nm

     

102. Remove rear subframe tie downs from powertrain lift
     참고

     Release subframe to powertrain table and fixture

     

103. Lower powertrain table from subframe and move away from vehicle

     

     

104. Secure rear diffuser brackets
     참고

     6x bolts, 13mm, 30 Nm, 4 tabs

     

     

     

105. Connect TM rear subframe harness onto rear fascia harness
     참고

     3x connectors

     

     

106. Connect rear steering gear harness
     참고

     1x connector, Engage red locking tab

     

107. Position coolant drain container underneath RH rear of HV battery

     

108. Connect RDU supply hose onto HV battery
     참고

     1x spring clip, Remove plugs as needed

     

     

109. Connect RDU return hose to PT return hose
     참고

     1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Remove plugs

     

     

110. Install front lower clips securing RH rear wheel arch liner
     참고

     3x clips

     

111. Remove coolant drain container from underneath vehicle
112. Connect RDU HV harness
     참고

     1x connector, Verify lever is upright and in open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

     

113. Connect LHS RDU HV harness
     참고

     1x connector, Verify lever is upright and in open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

     

114. Install clips securing AC compressor HV harness
     참고

     3x clips

     

115. Install rear diffuser
     참고

     6x bolts, 10mm, 6 Nm, 8x bolts, T30, 6 Nm, 6x clips, 6x harness secure clips, 16x tabs

     

     

     

     

     

     

116. Install rear aero shield
     참고

     5x bolts, 10mm, 6 Nm, 2x guides

     

     

117. Install rear skid plate
     참고

     6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 to mid aero shield bolts and install fasteners

     

     

     

     

     

118. Lower vehicle partially and set lift onto locks
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
119. Install nuts bolts LH rear spring module to lower control arm assembly
     참고

     2x bolts, 21mm, 140 Nm

     

     

120. Install LH rear lower control arm aeroshield
     참고

     3x bolts, 10mm, 7 Nm

     

121. Secure harness to LH rear active dampener
     참고

     2x connectors, 2x grommets

     

122. Install nut securing LH rear upper control arm to knuckle
     참고

     1x nylon nut, 21 mm, 150 Nm, Install new nylon nut, Counter-hold joint to install nut, Support suspension to ease installation, Ensure brake hose is properly routed

     

123. Install LH rear toe link onto LH rear knuckle
     참고

     1x nut, 21mm, 170 Nm, Install new Nyloc nut

     

124. Install LH rear brake caliper onto LH rear knuckle
     참고

     2x bolts, 14mm, 150 Nm

     

125. Connect EPB harness connector to LH rear brake caliper
     참고

     1x connector, Engage locking tab

     

126. Install LH rear brake line onto upper control arm
     참고

     1x bolt, 10 mm, 10 Nm

     

127. Install bolts securing RH rear coil spring assembly to lower control arm assembly
     참고

     2x bolts, 21 mm, 140 Nm

     

     

128. Install RH rear lower control arm aeroshield
     참고

     3x bolts, 10mm, 7 Nm

     

129. Secure harness to RH rear active dampener
     참고

     2x connectors, 2x grommets

     

130. Install nut securing RH rear upper control arm to knuckle
     참고

     1x nylon nut, 21 mm, 150 Nm, Install new nylon nut, Counter-hold joint to install nut, Support suspension to ease installation

     

131. Install RH rear toe link onto RH rear knuckle
     참고

     1x nut, 21mm, 170 Nm, Install new Nyloc nut

     

132. Install RH rear brake caliper onto RH rear knuckle
     참고

     2x bolts, 14mm, 150 Nm

     

133. Connect RH rear EPB harness
     참고

     1x connector, Engage locking tab

     

134. Install RH rear brake line onto upper control arm
     참고

     1x bolt, 10 mm, 10 Nm

     

135. Install RH rear wheel
     참고

     6x nuts, 21mm, 205 Nm

     

136. Install LH rear wheel
     참고

     6x nuts, 21mm, 205 Nm

     

137. Lower vehicle until tires are touching the ground
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
138. Remove coolant bottle cap

     

139. Install coolant reservoir adaptor cap onto coolant bottle assembly

     

     

     

140. Place empty coolant container into front storage area
     참고

     If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia

     

141. Fill container with at least 15L of coolant

     

142. Place filled coolant container onto coolant drain & fill cart
     참고

     Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle

     

143. Setup coolant refill tool
     참고

     Verify all valves on refill tool are in the closed position, See image for clarity

     

     

144. Install vacuum refill hose to refill cap on coolant bottle
     참고

     Perform push-pull-push test to verify hose is fully installed

     

145. Position overflow hose into empty container

     

146. Place refill hose inside filled coolant container
     참고

     Make sure hose end is fully submerged into coolant

     

147. Connect shop air supply to coolant refill tool
     참고

     If not already done, Verify refill valve is set to off

     

148. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
     참고

     Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed

     

     

149. Slowly open the refill valve to allow coolant to be drawn into the system
     참고

     Make sure hose end of refill hose is fully submerged during entire process

     

150. Once the gauge reads zero, close the coolant refill valve

     

     

151. Remove shop air supply to coolant refill tool
     참고

     If not already done, Verify refill valve is set to off

     

152. Remove coolant refill hose from coolant container

     

153. Remove coolant overflow hose from coolant container

     

154. Remove vacuum refill hose from refill cap on coolant bottle

     

155. Remove vacuum refill cap from coolant bottle assembly

     

156. Remove coolant refill tool from vehicle
     참고

     Move coolant drain & fill cart away from vehicle

     

     

157. Remove coolant container from inside underhood area

     

158. Connect first responder loop and MV battery connector
     참고

     2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down

     

     

     

159. Hold brake pedal and select park on UI to disable EPB service mode

     

160. Access thermal system routines using the UI
     참고

     Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
161. Select "Start Coolant Air Purge" using the UI
     참고

     Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
162. Inspect coolant level and top off as necessary
     참고

     Ensure that the fluid level is at the Max line, Top off fluid as required

     

163. Install coolant bottle cap

     

164. Perform Thermal Performance through the UI
     참고

     Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow toolbox article 206000
165. 후면 후드 내 에이프런을 장착합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
166. Torque RH rear wheel nuts
     참고

     6x nuts, 21mm, 205 Nm, Use star pattern

     

167. Torque LH rear wheel nuts
     참고

     6x nuts, 21mm, 205 Nm, Use star pattern

     

168. Install LH and RH rear wheel caps
     참고

     1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring

     

     

     

169. 전동식 프렁크를 닫습니다.
170. ODIN 루틴 실행
171. 후면 후드 내 에이프런을 탈거합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
172. LH 전면 창문을 올리고 LH 전면 도어를 닫습니다.
173. Perform test drive
     참고

     Perform a validation test drive after repairDrive a minimum speed of 25mph, Drive in a straight line and check for excessive pull, Verify the steering wheel is centered when vehicle is driving straight, Determine whether an alignment is recommendedAdd correction code 00040100 as needed
174. Review wheel alignment requirements and add correction code as needed