교정 코드 NEW 메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

1. 차량을 들어 올려서 지지합니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
2. LH 전면 도어를 열고 LH 전면 창문을 내립니다.
3. 전동식 프렁크를 엽니다.
4. Connect a laptop with Toolbox 3 to the vehicle. See Toolbox 3(연결 및 연결 해제).
5. 차량 게이트웨이를 잠금 해제합니다. 참조 항목: 게이트웨이(잠금 해제).
6. Select 'Procedures'
   참고

   Lighting Bolt Icon > High Voltage > Procedures

   

   

7. Select 'Rear Left Drive Inverter Replacement'
   참고

   Procedures > Drive-Inverter-Replacement > Rear Left Drive Inverter ReplacementNote, If replacing the Right-Rear inverter then utilize the Right-Rear Inverter Dashboard instead

   

8. Select ‘Store Boot + App Data and Start Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
   참고

   Select 'Close' once complete

   

9. Select 'Procedures'
   참고

   Lighting Bolt Icon > High Voltage > Procedures

   

   

10. Select 'Rear Right Drive Inverter Replacement'
    참고

    Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement

    

11. Select ‘Store Boot + App Data and start fluid fill/drain’, click ‘Run’, and allow routine to complete
    참고

    Select 'Close' once complete

    

12. 적재함 커버를 엽니다.
13. 테일게이트를 엽니다.
14. 후면 후드 내 에이프런을 탈거합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
15. MV 전원을 연결 해제합니다. 참조 항목: Disconnect MV Power.
16. Verify operation of multimeter
    참고

    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals

    

    

17. Remove frunk assembly
    참고

    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector

    

    

    

    

    

    

    

    

    

18. Remove front center applique
    참고

    8x tabs, 1x connector, Release upper 4 tabs by pushing down then gently pull away, Release frunk release trigger connector

    

    

19. Remove front fascia fasteners
    참고

    2x covers, 4x bolts, 10mm, 4 Nm, Remove tow hook covers to expose bolts

    

    

20. Release clips securing front portion of the LH front wheel house liner
    참고

    4x clips

    

21. Remove front fascia LH side fastener
    참고

    1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

    

22. Release clips securing front portion of the RH front wheel house liner
    참고

    4x clips

    

23. Remove front fascia RH side fastener and connectors
    참고

    1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Pull red locking tab to release, Do not push down on locking tab

    

    

24. Remove front lower fascia assembly
    참고

    Place on suitable protective surface

    

    

25. Place coolant catcher below RH front of vehicle

    

26. Disconnect radiator to manifold hose from radiator
    참고

    1x spring clip, Remove from vehicle, Plug hoses

    

27. Disconnect manifold to radiator hose from radiator
    참고

    1x spring clips, Plug hoses

    

28. Disconnect powertrain return hose from supermanifold
    참고

    1x spring clip, Plug open fitting

    

29. Disconnect powertrain return hose
    참고

    1x spring clip, 1x mounting clip

    

30. Release harness from CFM
    참고

    1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area

    

    

    

31. Remove upper CFM fasteners
    참고

    2x bolts, 10mm, 10 Nm

    

    

32. Remove LH front wheel cap
    참고

    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached

    

    

    

    

33. Loosen LH front wheel nuts
    참고

    6x nuts, 21mm, 205 Nm

    

34. Remove RH front wheel cap
    참고

    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached

    

    

    

    

35. Loosen RH front wheel nuts
    참고

    6x nuts, 21mm, 205 Nm

    

36. Raise vehicle fully
    참고

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
37. Remove front aero shield
    참고

    11x bolts, 10mm, 6 Nm

    

38. Remove Mid-aero shield
    참고

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

    

    

    

    

    

39. Remove all items from pockets and ensure not wearing metal items

    

40. Inspect HV insulating gloves
    참고

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

    

41. Put on HV insulating gloves and leather over gloves

    

42. Verify no HV - Install amp clamp to RDU HV harness
    참고

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

43. Remove leather over gloves and HV insulating gloves
44. Remove bolt securing FDU HV harness to the FDU
    참고

    1x bolt

    

45. Disconnect FDU HV harness connector
    참고

    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged

    

46. Release RH front wheel liner from HV battery chinstrap
    참고

    1x push clip, 2x bolts, 10mm, 6 Nm

    

47. Position coolant drain container underneath RH front of HV battery

    

48. Disconnect powertrain supply and return hoses
    참고

    2x spring clips, 2x clips, Plug hoses

    

49. Disconnect CFM connectors
    참고

    2x connectors, 2x clips

    

    

50. Remove fore crossmember
    참고

    2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance

    

    

    

51. Remove CFM
    참고

    Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal

    

    

52. Lower vehicle partially and set lift onto locks
    참고

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
53. Disconnect front steering actuator
    참고

    4x connectors, Release locking tabs

    

54. Disconnect front drive unit harness connector
    참고

    1x connector, 1x harness clip, Release locking tab

    

55. Disconnect front drive unit breather
    참고

    1x breather hose

    

56. Release front end harness from subframe
    참고

    2x stud clips

    

57. Remove LH front wheel
    참고

    6x nuts, 21mm, 205 Nm

    

58. Remove LH front brake hose bracket
    참고

    1x bolt, 10mm, 10 Nm

    

59. Remove LH front caliper and set aside
    참고

    2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed, Use lug nut to secure rotor as needed

    

    

    

60. Remove LH front brake rotor

    

61. Release LH chassis jumper harness from knuckle
    참고

    3x connectors, 3x harness clips, 1x grommet, Release locking tabs

    

    

    

    

    

62. Remove LH front lower control arm shield
    참고

    3x bolts, 10mm, 7 Nm

    

63. Release LH front damper from lower control arm
    참고

    2x bolts, 21mm, 140 Nm

    

64. Remove nut securing LH front upper control arm to knuckle
    참고

    1x nut, 18mm, 85 Nm, Use step ladder as needed

    

65. Remove RH front wheel
    참고

    6x nuts, 21mm, 205 Nm

    

66. Remove RH front brake hose bracket
    참고

    1x bolt, 10mm, 10 Nm

    

67. Remove RH front caliper and set aside
    참고

    2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed

    

    

    

68. Remove RH front brake rotor

    

69. Release RH chassis jumper harness from knuckle
    참고

    3x connectors, 3x harness clips, 1x grommet, Release locking tabs

    

    

    

    

    

70. Remove RH rear lower control arm aeroshield
    참고

    3x bolts, 10mm, 7 Nm

    

71. Release RH front damper from lower control arm
    참고

    2x bolts, 21mm, 140 Nm

    

72. Remove nut securing RH front upper control arm to knuckle
    참고

    1x nut, 18mm, 85 Nm, Use step ladder as needed

    

73. Raise vehicle fully
    참고

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
74. Move the subframe lifting tool underneath the front subframe area

    

75. Connect air supply to subframe lifting tool

    

76. Placeholder - Position and support the front subframe with subframe lifting tool
    참고

    Recommend assistance, Secure subframe to subframe lifting tool with straps,

    

77. Position the rear FDU support posts to the FDU
    참고

    Both FDU supports need to engage the FDU, The left side post is dimpled and fits into a recess on the FDU and the right side post has a teflon block that sits against the FDU, Both posts are threaded and the handle should be turned until the posts are tight

    

78. Remove RH FDU mount bolt
    참고

    1x bolt, E18, 85 Nm

    

79. Remove LH FDU mount bolt
    참고

    1x bolt, E18, 85 Nm, Access through hole in HCU bracket

    

80. Remove subframe bolts
    참고

    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm

    

    

    

    

    

    

81. Lower subframe from vehicle
    참고

    Recommend assistance, Watch for any missed connections or trapped harnesses when lowering

    

82. Disconnect air supply from subframe lifting tool

    

83. Remove subframe lifting tool from under vehicle

    

84. Remove powertrain supply hose from FDU and front subframe
    참고

    1x spring clip, 2x clips, Release from lower inverter port and set aside

    

85. Remove powertrain return hose from FDU
    참고

    1x spring clip, Release from heat exchanger and set aside

    

86. Remove front drive unit harness
    참고

    4x connectors, 10x harness clips, Release locking tabs, Release inverter connector lock then pivot lever out to release

    

    

    

    

    

87. Release halfshafts from front drive unit
    참고

    Shift drive unit as required to allow shafts to clear drive unit

    

    

88. Remove FDU gearcase mount bolts
    참고

    2x bolts, 18mm, 110 Nm, Shift drive unit rearward if tools become jammed once released

    

89. Position drive unit stand underneath gantry

    

90. Secure drive unit sling to gantry

    

91. Attach drive unit sling tool to drive unit
    참고

    3x hooks

    

92. Raise sling to lift drive unit out of subframe
    참고

    Recommend assistance, Pull drive unit rearwards to clear steering gear, Rotate as required to clear halfshafts

    

    

93. Position empty drive unit crate below drive unit
    참고

    May need to adjust sling, Use pallet if no empty crate available

    

94. Lower drive unit onto empty drive unit crate
    참고

    Use pallet if no empty crate available

    

    

95. Remove lifting sling from drive unit
    참고

    3x hooks

    

96. Attach drive unit sling tool to drive unit
    참고

    3x hooks

    

97. Secure drive unit sling to gantry

    

98. Raise drive unit out of drive unit crate

    

99. Lower sling to position drive unit into subframe
    참고

    Recommend assistance, Position drive unit to clear steering gear, Rotate as required to clear halfshafts

    

    

    

100. Remove lifting sling from drive unit
     참고

     3x hooks

     

101. Install RDU gearcase mount bolts
     참고

     2x bolts, 18mm, 110 Nm, Shift drive unit as required to align

     

102. Install halfshafts to front drive unit
     참고

     Shift drive unit as required to allow shafts to clear drive unit, Verify an audible click is heard as the circlip engages

     

     

103. Install front drive unit harness
     참고

     4x connectors, 10x harness clips, Engage locking tabs, Pivot inverter connector lever to engage

     

     

     

     

104. Install powertrain return hose to FDU
     참고

     1x spring clip

     

105. Install powertrain supply hose to FDU and front subframe
     참고

     1x spring clip, 2x clips

     

106. Position subframe lifting tool with subframe assembly under vehicle

     

107. Connect shop air supply to powertrain table

     

108. Raise drive unit and subframe into position
     참고

     Use caution to not damage components while raising subframe

     

109. Install subframe bolts
     참고

     2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm

     

     

     

     

     

     

110. Install LH FDU mount bolt
     참고

     1x bolt, E18, 85 Nm, Access through hole in HCU bracket

     

111. Install RH FDU mount bolt
     참고

     1x bolt, E18, 85 Nm

     

112. Remove subframe lifting tool from under vehicle

     

113. Disconnect air supply from subframe lifting tool

     

114. Lower vehicle partially and set lift onto locks
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
115. Install nut securing RH front upper control arm to knuckle
     참고

     1x nut, 18mm, 85 Nm, Use step stool as needed, Install new nut

     

     

116. Secure RH damper to lower control arm
     참고

     2x bolts, 21mm, 140 Nm

     

117. Install RH rear lower control arm aeroshield
     참고

     3x bolts, 10mm, 7 Nm

     

118. Secure RH chassis jumper harness to knuckle
     참고

     3x connectors, 3x harness clips, 1x grommet, Engage locking tabs

     

     

     

     

     

119. Install RH front brake rotor
     참고

     Rotor will be loose until caliper is installed

     

120. Install RH front caliper
     참고

     2x bolts, 24mm, 315 Nm

     

     

121. Install RH front brake hose bracket
     참고

     1x bolt, 10mm, 10 Nm

     

122. Install RH front wheel
     참고

     6x nuts, 21mm, 205 Nm

     

123. Install nut securing LH front upper control arm to knuckle
     참고

     1x nut, 18mm, 85 Nm, Use step stool as needed, Install new nut

     

     

124. Secure LH damper to lower control arm
     참고

     2x bolts, 21mm, 140 Nm

     

125. Install LH lower control arm shield
     참고

     3x bolts, 10mm, 7 Nm

     

126. Secure LH chassis jumper harness to knuckle
     참고

     3x connectors, 3x harness clips, 1x grommet, Engage locking tabs

     

     

     

     

     

127. Install LH front brake rotor
     참고

     Rotor will be loose until caliper is installed

     

128. Install LH front caliper
     참고

     2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed, Use lug nut to secure rotor as needed

     

     

129. Install LH front brake hose bracket
     참고

     1x bolt, 10mm, 10 Nm

     

130. Install LH front wheel
     참고

     6x nuts, 21mm, 205 Nm

     

131. Secure front end harness to subframe
     참고

     2x stud clips

     

132. Connect front drive unit breather
     참고

     1x breather hose

     

133. Connect front drive unit harness connector
     참고

     1x connector, 1x harness clip, Engage locking tab

     

134. Connect harness to steering rack
     참고

     4x connector with locking tab

     

135. Raise vehicle fully
     참고

     Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
136. Install CFM
     참고

     Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install

     

     

137. Install fore crossmember
     참고

     2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards

     

     

     

138. Connect CFM connectors
     참고

     2x connectors, Engage locking tab

     

     

139. Connect powertrain supply and return hoses
     참고

     2x spring clips, 2x clips, Remove plugs from hoses

     

140. Secure RH front wheel liner to HV battery chinstrap
     참고

     1x push clip, 2x bolts, 10mm, 6 Nm

     

141. Install FDU HV harness
     참고

     1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages

     

     

     

142. Install front aero shield
     참고

     11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners

     

143. Lower vehicle until tires are touching the ground
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
144. Torque RH front wheel nuts
     참고

     6x nuts, 21mm, 205 Nm

     

145. Install RH front wheel cap
     참고

     1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring

     

     

     

146. Torque LH front wheel nuts
     참고

     6x nuts, 21mm, 205 Nm

     

147. Install LH front wheel cap
     참고

     1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring

     

     

     

148. Install upper CFM fasteners
     참고

     2x bolts, 10mm, 10 Nm

     

     

149. Secure harness to CFM
     참고

     1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector

     

     

     

150. Connect powertrain return hose
     참고

     1x spring clip, 1x mounting clip

     

151. Connect powertrain supply hose from supermanifold
     참고

     1x spring clip, Plug hose

     

152. Connect radiator inlet coolant hose
     참고

     1x spring clips,Ensure hose is fully engaged with a push-pull-push test

     

153. Connect radiator to manifold hose to radiator
     참고

     1x spring clip, Ensure hose is fully engaged with a push-pull-push test

     

     

154. Install front lower fascia assembly
     참고

     Ensure no harnesses are pinched

     

     

155. Install RH fascia fastener and connectors
     참고

     1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Engage locking tab

     

     

156. Secure RH wheel liner
     참고

     4x clips

     

157. Install LH fascia fastener
     참고

     1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

     

158. Secure LH wheel liner
     참고

     4x clips

     

159. Install front fascia fasteners and covers
     참고

     2x covers, 4x bolts, 10mm, 4 Nm, Install tow hook covers

     

     

160. Install front center applique
     참고

     8x tabs, 1x connector, Ensure all tabs engage, Secure frunk release trigger connector

     

     

161. Open bed cargo tub lid

     

162. Remove cargo tub struts from cargo lid
     참고

     2x strut clips

     

     

163. Remove bed cargo tub lid
     참고

     4x bolts, 10mm, 5 Nm, Recommend assistance

     

     

     

     

164. Remove fastener covers from bed floor assembly
     참고

     6x covers

     

165. Remove bed floor assembly
     참고

     10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance

     

     

     

166. Remove LH bed closeout panel
     참고

     6x clips, 1x tab, Release LH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off to allow removal of bed closeout panel from vehicle

     

     

     

     

167. Remove LH upper bed side wall assembly
     참고

     8x clips, Start from rear, Lift tonneau seal as required. Pull from the bottom downwards.

     

     

168. Remove LH lower bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release, Recommend assistance

     

     

     

     

     

     

     

     

     

     

169. Remove RH bed closeout panel
     참고

     6x clips, 1x tab, Release RH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off in order to remove bed closeout panel from vehicle

     

     

     

     

170. Remove RH upper bed side wall assembly
     참고

     8x clips, 1x connector. Pull downwards

     

     

171. Remove RH bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs

     

     

     

     

     

     

     

     

     

172. Remove bolts securing bed cargo tub
     참고

     2x bolts, 10mm, 8 Nm

     

173. Remove bed cargo tub from vehicle
     참고

     Recommend assistance

     

     

     

174. Position coolant catcher below rear drive unit

     

175. Release LH RDU inverter to heat exchange hose from drive inverter
     참고

     1x clip, 1x hose, Plug both ends, Use a flathead to release clip on hose and release hose, Move aside as needed, Use a shop towel to clean and remove remaining coolant residue from driver inverter

     

176. Release RDU supply hose from drive unit
     참고

     2x clip, 2x hose, Plug both ends, Use a flathead to release clip on hose and release hose, Move aside as needed, Use a shop towel to clean and remove remaining coolant residue from driver inverter

     

     

     

177. Remove bolt securing LH RDU HV harness onto RDU
     참고

     1x bolts, 10mm, 11 Nm

     

178. Disconnect LH RDU HV cable from RDU
     참고

     1x connector, Disengage locking tab then release connector body, Move aside as needed

     

179. Disconnect LH RDU logic connection
     참고

     1x harness clip, 1x connector, Release locking tab, Do not get coolant ingress into this connector, Move aside as needed

     

180. Remove phase access cover label
     참고

     Label is one time use, Discard after removal

     

     

     

181. Remove bolts securing phase out cover assembly
     참고

     2x bolts, EP10, 14 Nm

     

     

182. Remove phase out cover assembly
     참고

     Use a plastic trim tool to aid in removal, If phase out cover or O-rings are damaged then replace with a new unit

     

     

183. Remove bolts securing 3 phase busbars to rear inverter assembly
     참고

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

184. Put on ESD wrist strap and secure it to inverter housing

     

185. Remove bolts securing LH RDU inverter to gearbox assembly
     참고

     9x bolts, EP10, 12.5 Nm

     

     

186. Remove LH drive inverter from RDU and drain coolant
     참고

     Take caution to avoid damage to PCBA

     

     

187. Place drive inverter onto ESD mat

     

188. Remove ESD wrist strap from old inverter

     

189. Prepare new drive inverter
     참고

     Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers

     

     

     

190. Secure ESD strap onto new inverter housing

     

     

191. Wipe HV cable lugs to ensure contact surfaces are free of debris
     참고

     Allow 1 minute dry time

     

     

192. Install fasteners securing inverter to gearbox assembly
     참고

     9x bolts, EP10, Install hand tight, Torque at a later step

     

193. Torque fasteners securing inverter to gearbox assembly
     참고

     9x bolts, EP10, 12.5 Nm, Torque two fasteners nearest alignment dowels first

     

194. Install bolts securing LH drive inverter to 3 phase lugs
     참고

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

195. Install phase out cover assembly
     참고

     If phase out cover or O-rings are damaged then replace with a new unit

     

     

196. Install bolts securing RDU phase out cover assembly
     참고

     2x bolts, EP10, 14 Nm

     

     

197. Install phase out cover label
     참고

     One time use, install new label

     

     

     

198. Remove ESD wrist strap from inverter

     

199. Take old inverter and prepare for MRB, Label properly for return or disposal
     참고

     Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB

     

     

     

200. Install leak test adapter plug to 12V connector at inverter - placeholder

     

201. Install leak test adapter to RDU HV connector - placeholder

     

     

202. Connect regulator to adapter at HV connector

     

203. Close both valves on the regulator test tool

     

204. Connect regulator to air supply

     

205. Open inlet valve on regulator valve

     

206. Set regulator to 1 psi

     

207. Open the outlet valve

     

208. Wait 45 seconds for pressure to settle
209. Close the inlet valve

     

210. Record value of starting pressure
211. Wait 60 seconds for test
212. Record value of end pressure
     참고

     If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
213. Close both valves

     

214. Disconnect air supply from regulator tool

     

215. Disconnect regulator from leak test adapter at HV connector

     

216. Remove leak test adapter from HV connector

     

217. Remove leak test adapter plug from 12V connector at inverter - placeholder

     

218. Remove bolt securing RH RDU HV harness onto RDU
     참고

     1x bolts, 10mm, 11 Nm

     

219. Disconnect RH RDU HV cable from RDU
     참고

     1x connector, Disengage locking tab then release connector body, Move aside as needed

     

220. Disconnect RH RDU logic connection
     참고

     1x harness clip, 1x connector, Release locking tab, Do not get coolant ingress into this connector, Move aside as needed

     

221. Remove phase access cover label
     참고

     Label is one time use, Discard after removal

     

     

     

222. Remove bolts securing phase out cover assembly
     참고

     2x bolts, EP10, 14 Nm

     

     

223. Remove phase out cover assembly
     참고

     Use a plastic trim tool to aid in removal, If phase out cover or O-rings are damaged then replace with a new unit

     

     

224. Remove bolts securing 3 phase busbars to rear inverter assembly
     참고

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

225. Put on ESD wrist strap and secure it to inverter housing

     

226. Remove bolts securing RH RDU inverter to gearbox assembly
     참고

     9x bolts, EP10, 12.5 Nm

     

227. Remove RH drive inverter from RDU and drain coolant
     참고

     Take caution to avoid damage to PCBA

     

     

228. Place drive inverter onto ESD mat

     

229. Remove ESD wrist strap from old inverter

     

230. Prepare new drive inverter
     참고

     Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers

     

     

     

231. Secure ESD strap onto new inverter housing

     

     

232. Wipe HV cable lugs to ensure contact surfaces are free of debris
     참고

     Allow 1 minute dry time

     

     

233. Install fasteners securing inverter to gearbox assembly
     참고

     9x bolts, EP10, Install hand tight, Torque at a later step

     

234. Torque fasteners securing inverter to gearbox assembly
     참고

     9x bolts, EP10, 12.5 Nm, Torque two fasteners nearest alignment dowels first

     

235. Install bolts securing LH drive inverter to 3 phase lugs
     참고

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

236. Install phase out cover assembly
     참고

     If phase out cover or O-rings are damaged then replace with a new unit

     

     

237. Install bolts securing RDU phase out cover assembly
     참고

     2x bolts, EP10, 14 Nm

     

     

238. Install phase out cover label
     참고

     One time use, install new label

     

     

     

239. Remove ESD wrist strap from inverter

     

240. Take old inverter and prepare for MRB, Label properly for return or disposal
     참고

     Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB

     

     

     

241. Install leak test adapter plug to 12V connector at inverter - placeholder

     

242. Install leak test adapter to RDU HV connector - placeholder

     

     

243. Connect regulator to adapter at HV connector

     

244. Close both valves on the regulator test tool

     

245. Connect regulator to air supply

     

246. Open inlet valve on regulator valve

     

247. Set regulator to 1 psi

     

248. Open the outlet valve

     

249. Wait 45 seconds for pressure to settle
250. Close the inlet valve

     

251. Record value of starting pressure
252. Wait 60 seconds for test
253. Record value of end pressure
     참고

     If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
254. Close both valves

     

255. Disconnect air supply from regulator tool

     

256. Disconnect regulator from leak test adapter at HV connector

     

257. Remove leak test adapter from HV connector

     

258. Remove leak test adapter plug from 12V connector at inverter - placeholder

     

259. Connect RH RDU logic connection
     참고

     1x connector, verify lever is fully engaged, 1x harness clip, Inspect for any fluid in connector and clean before installation

     

260. Connect RH RDU HV connector
     참고

     1x connector, Engage locking tab

     

261. Install bolt securing RH RDU HV harness onto RDU
     참고

     1x bolt, 10mm, 11 Nm

     

262. Connect LH RDU logic connection
     참고

     1x connector, verify lever is fully engaged, 1x harness clip, Inspect for any fluid in connector and clean before installation

     

263. Connect LH RDU HV connector
     참고

     1x connector, Engage locking tab

     

264. Install bolt securing LH RDU HV harness onto RDU
     참고

     1x bolt, 10mm, 11 Nm

     

265. Secure RDU supply hose onto drive inverters
     참고

     2x clip, 2x hose, Re-secure clip if it detached from hose, Engage hose and verify the hose is fully and properly secured, Perform push-pull-push test

     

266. Secure LH RDU inverter to heat exchange hose from drive inverter
     참고

     1x clip, 1x hose, Re-secure clip if it detached from hose, Engage hose and verify the hose is fully and properly secured, Perform push-pull-push test

     

267. Secure RH RDU inverter to heat exchange hose from drive inverter
     참고

     1x clip, 1x hose, Re-secure clip if it detached from hose, Engage hose and verify the hose is fully and properly secured, Perform push-pull-push test

     

268. Raise vehicle fully
     참고

     Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
269. Remove coolant catcher from below vehicle
270. Install Mid-aero shield
     참고

     6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 onto mid aeroshield bolts and install fasteners

     

     

     

     

     

271. Remove coolant bottle cap

     

272. Install vacuum refill cap onto coolant bottle assembly

     

273. Place empty coolant container into front storage area
     참고

     If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia

     

274. Fill container with at least 15L of coolant

     

275. Place filled coolant container onto coolant drain & fill cart
     참고

     Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle

     

276. Setup coolant refill tool
     참고

     Verify all valves on refill tool are in the closed position, See image for clarity

     

     

277. Install vacuum refill hose to refill cap on coolant bottle
     참고

     Perform push-pull-push test to verify hose is fully installed

     

278. Position overflow hose into empty container

     

279. Place refill hose inside filled coolant container
     참고

     Make sure hose end is fully submerged into coolant

     

280. Connect shop air supply to coolant refill tool
     참고

     If not already done, Verify refill valve is set to off

     

281. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
     참고

     Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed

     

     

282. Slowly open the refill valve to allow coolant to be drawn into the system
     참고

     Make sure hose end of refill hose is fully submerged during entire process

     

283. Once the gauge reads zero, close the coolant refill valve

     

     

284. Remove shop air supply to coolant refill tool
     참고

     If not already done, Verify refill valve is set to off

     

285. Remove coolant refill hose from coolant container

     

286. Remove coolant overflow hose from coolant container

     

287. Remove vacuum refill hose from refill cap on coolant bottle

     

288. Remove vacuum refill cap from coolant bottle assembly

     

289. Remove coolant refill tool from vehicle
     참고

     Move coolant drain & fill cart away from vehicle

     

     

290. Remove coolant container from inside underhood area

     

291. MV 전원을 다시 연결합니다. 참조 항목: Disconnect MV Power.
292. Access front drive unit replacement panel via Service Mode Plus UI
     참고

     Controls > Service Mode > High Voltage > Procedures > Front Drive Unit Replacement

     

     

     

293. Run 'Stop Coolant Fill/Drain' routine
     참고

     Via Front Drive Unit Replacement dashboard, Ensure result is 'Passed'

     

294. Run 'Write Drive Type' routine
     참고

     Via Front Drive Unit Replacement dashboard, Ensure result is 'Passed'

     

295. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

296. Select 'Rear Right Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement

     

297. Select "Restore Bootloader Data", click "Run", and allow routine to complete
     참고

     Select 'Close' once complete, Bootloader data restore must be completed before a CAN redeploy is performed

     

298. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

299. Select 'Rear Left Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Left Drive Inverter ReplacementNote, If replacing the Right-Rear inverter then utilize the Right-Rear Inverter Dashboard instead

     

300. Select "Restore Bootloader Data", click "Run", and allow routine to complete
     참고

     Select 'Close' once complete, Bootloader data restore must be completed before a CAN redeploy is performed

     

301. Run 'CAN Redeploy' routine
     참고

     CAN redeploy will start immediately

     

302. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

303. Select 'Rear Right Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement

     

304. Select "Restore Application Data", click "Run", and allow routine to complete
     참고

     Select 'Close' once complete

     

305. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

306. Select 'Rear Left Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Left Drive Inverter ReplacementNote, If replacing the Right-Rear inverter then utilize the Right-Rear Inverter Dashboard instead

     

307. Select "Restore Application Data", click "Run", and allow routine to complete
     참고

     Select 'Close' once complete

     

308. Select ‘Coolant Air Purge’, click ‘Run’, and allow routine to complete
     참고

     Select 'Close' once complete

     

309. Inspect coolant level and top off as necessary
     참고

     Ensure that the fluid level is at the Max line, Top off fluid as required

     

310. Install coolant bottle cap

     

311. Access front drive unit replacement panel via Service Mode Plus UI
     참고

     Controls > Service Mode > High Voltage > Procedures > Front Drive Unit Replacement

     

     

     

312. Run 'Thermal Performance' routine
     참고

     Via Front Drive Unit Replacement dashboard, Ensure result is 'Passed'

     

313. 후면 후드 내 에이프런을 장착합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
314. Place stanchions around vehicle and set up a safety perimeter before performing resolver error learn
     참고

     Use safety stanchions to section off vehicle before driving vehicle on a lift
315. Raise vehicle partially and lower lift onto locks
     참고

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
316. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

317. Select 'Rear Right Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Right Drive Inverter Replacement

     

318. ODIN 루틴 실행 PROC_DIR_X_RESOLVER-ERROR-LEARNvia Service Mode Plus:Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Resolver Error Learnvia Toolbox:(link)
319. Lower vehicle until tires are touching the ground
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
320. Remove safety stanchions from around vehicle after resolver learn is completed
     참고

     Remove all stanchions after vehicle is finished with the resolver error learn
321. Install bed cargo tub into vehicle
     참고

     Recommend assistance

     

     

     

     

322. Install bolts securing bed cargo tub
     참고

     2x bolts, 10mm, 8 Nm, Align tub as needed

     

323. Install RH bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance

     

     

     

     

     

     

     

     

324. Install RH bed closeout panel
     참고

     6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle

     

     

     

325. Install RH upper bed side wall assembly
     참고

     8x clips, Replace any missing or damaged clips, Lift tonneau seal as required

     

     

326. Install LH lower bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance

     

     

     

     

     

     

     

     

     

327. Install LH bed closeout panel
     참고

     6x clips, 1x tab, Secure LH tailgate cable once closeout installed

     

     

     

328. Install LH upper bed side wall assembly
     참고

     8x clips, Replace any missing or damaged clips, Lift tonneau seal as required

     

     

329. Install bed floor assembly
     참고

     10x bolts, 15mm, 56 Nm, 4x anchors, Open and close anchors as needed, Recommend assistance

     

     

     

330. Install fastener covers onto bed floor assembly
     참고

     6x covers

     

331. Install bed cargo tub lid
     참고

     4x bolts, 10mm, 6 Nm, Snug bolts, Torque will be done at later step, Position bed cargo tub lid onto vehicle, Install bolts securing bed cargo tub lid onto hinges, Recommend assistance

     

     

     

     

332. Install cargo tub struts onto cargo lid
     참고

     2x strut clips

     

     

333. Close bed cargo tub lid

     

334. 적재함 커버를 닫습니다.
335. 테일게이트를 닫습니다.
336. ODIN 루틴 실행 PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
337. 리프트에서 차량을 내립니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
338. LH 전면 창문을 올리고 LH 전면 도어를 닫습니다.
339. Review wheel alignment requirements and add correction code as needed