교정 코드 NA 메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

1. LH 전면 도어를 열고 LH 전면 창문을 내립니다.
2. 테일게이트를 엽니다.
3. 적재함 커버를 엽니다.
4. 차량을 들어 올려서 지지합니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
5. Connect a laptop with Toolbox 3 to the vehicle. See Toolbox 3(연결 및 연결 해제).
6. 차량 게이트웨이를 잠금 해제합니다. 참조 항목: 게이트웨이(잠금 해제).
7. Disconnect Toolbox and remove the laptop from the vehicle.
8. Select 'High Voltage' via UI
   참고

   Service Mode Plus > High Voltage

   

9. Select 'Procedures'
   참고

   Lighting Bolt Icon > High Voltage > Procedures

   

   

10. Select 'Rear Drive Inverter Replacement'
    참고

    Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

    

11. Select ‘Store Boot + App Data and start fluid fill/drain’, click ‘Run’, and allow routine to complete
    참고

    Select 'Close' once complete

    

12. Select 'Procedures'
    참고

    Lighting Bolt Icon > High Voltage > Procedures

    

    

13. Select 'Front Drive Inverter Replacement'
    참고

    Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

    

14. Select ‘Store Boot + App Data and start fluid fill/drain’, click ‘Run’, and allow routine to complete
    참고

    Select 'Close' once complete

    

15. 후면 후드 내 에이프런을 탈거합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
16. Remove the frunk assembly. See Frunk Assembly (Remove and Install).
17. MV 전원을 연결 해제합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
18. Remove rear skid plate
    참고

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

    

    

    

    

    

19. Remove all items from pockets and ensure not wearing metal items

    

20. Inspect HV insulating gloves
    참고

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.

    

21. Put on HV insulating gloves and leather over gloves

    

22. Verify no HV - Install amp clamp to RDU HV harness
    참고

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

23. Remove leather over gloves and HV insulating gloves
24. Remove the front aeroshield. See Aeroshield - Front (Remove and Install).
25. Remove front skid plate
    참고

    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

    

26. Remove LH front lower control arm aero shield
    참고

    3x bolts, 10mm, 7 Nm

    

27. Remove RH front lower control arm aero shield
    참고

    3x bolts, 10mm, 7 Nm

    

28. Lower vehicle partially and set lift onto locks
    참고

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
29. Remove the LH and RH front wheels. See Wheels - Wheel (Remove and Install).
30. Remove the front fascia assembly. See Front Fascia (Remove and Install).
31. Place coolant catcher below RH front of vehicle

    

32. Disconnect radiator to manifold hose from radiator and plug connections
    참고

    1x spring clip, Remove from vehicle, Plug hoses

    

33. Place coolant catcher below LH front of vehicle

    

34. Disconnect manifold to radiator hose from radiator and plug connections
    참고

    1x spring clips, Plug hoses

    

35. Release harness from CFM
    참고

    1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area

    

    

    

36. Disconnect CFM connectors
    참고

    2x connectors, 2x clips

    

    

37. Remove upper CFM fasteners
    참고

    2x bolts, 10mm, 10 Nm

    

    

38. Remove lower CFM fasteners
    참고

    2x bolts, 10mm, 10 Nm

    

    

    

39. Remove fore crossmember
    참고

    2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance

    

    

    

40. Remove CFM
    참고

    Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal

    

    

41. Remove powertrain return hose from FDU and plug connections
    참고

    1x spring clip, Release from heat exchanger, plug hose and exchanger

    

42. Disconnect powertrain return hose and plug connections
    참고

    1x spring clip, 1x mounting clip, plug hoses

    

43. Disconnect front steering actuator
    참고

    4x connectors, Release locking tabs

    

44. Disconnect front drive unit breather
    참고

    1x breather hose

    

45. Disconnect front drive unit harness connector
    참고

    1x connector, 1x harness clip, Release locking tab

    

46. Release front end harness from subframe
    참고

    2x stud clips

    

47. Remove LH front brake hose bracket
    참고

    1x bolt, 10mm, 10 Nm

    

48. Remove LH front caliper and set aside
    참고

    2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed, Use lug nut to secure rotor as needed

    

    

    

49. Release LH chassis jumper harness from knuckle
    참고

    1x connector, 2x harness clips

    

    

    

50. Release LH front damper from lower control arm
    참고

    2x bolts, 21mm, 140 Nm, break bolts loose with breaker bar before using power tools

    

51. Remove nut securing LH front upper control arm to knuckle
    참고

    1x nut, 18mm, 85 Nm, Use step ladder as needed, the upper control arm is under tension, use caution when removing nut

    

52. Remove RH front brake hose bracket
    참고

    1x bolt, 10mm, 10 Nm

    

53. Remove RH front caliper and set aside
    참고

    2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed

    

    

    

54. Release RH chassis jumper harness from knuckle
    참고

    1x connector, 2x harness clips

    

    

    

55. Release RH front damper from lower control arm
    참고

    2x bolts, 21mm, 140 Nm

    

56. Remove nut securing RH front upper control arm to knuckle
    참고

    1x nut, 18mm, 85 Nm, Use step ladder as needed, the upper control arm is under tension, use caution when removing nut

    

57. Raise vehicle fully
    참고

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
58. Release RH front wheel liner from HV battery chinstrap
    참고

    1x push clip, 2x bolts, 10mm, 6 Nm

    

59. Position coolant drain container underneath RH front of HV battery

    

60. Disconnect powertrain supply hoses and plug connections
    참고

    1x spring clips, 1x clips, Plug hoses

    

61. Release ground strap from HV Battery chinstrap
    참고

    1x bolt, 10mm, 10 Nm

    

62. Remove bolt securing FDU HV harness to the FDU
    참고

    1x bolt

    

63. Disconnect FDU HV harness connector
    참고

    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged

    

    

    

64. Install subframe fixture to subframe lifting tool
    참고

    secure fixture to lifting tool with at least two fasteners, bolts sizes will vary

    

    

65. Move the subframe lifting tool underneath the front subframe area

    

66. Connect air supply to subframe lifting tool

    

67. Secure lifting tool onto front subframe
    참고

    Recommend assistance, Secure subframe to subframe lifting tool with straps,

    

    

    

    

68. Position rear support posts onto FDU
    참고

    Both FDU supports need to engage the FDU, The left side post is dimpled and fits into a recess on the FDU and the right side post has a teflon block that sits against the FDU, Both posts are threaded and the handle should be turned until the posts are tight

    

69. Remove RH FDU mount bolt
    참고

    1x bolt, E18, 85 Nm, Early production vehicles may have 16mm bolt

    

70. Remove LH FDU mount bolt
    참고

    1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt

    

71. Remove subframe bolts
    참고

    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm

    

    

    

    

    

    

72. Lower subframe from vehicle
    참고

    Recommend assistance, Watch for any missed connections or trapped harnesses when lowering

    

73. Disconnect air supply from subframe lifting tool

    

74. Remove subframe lifting tool from under vehicle

    

75. Disconnect inverter to heat exchanger coolant hose
    참고

    1x spring clip, Plug fittings, 1x mounting clip

    

    

76. Remove FDU supply hose
    참고

    1x spring clips, 2x clips, NVH cover may need to be compressed for access to spring clip, Manipulate hose as required for removal, Plug open fittings

    

    

    

77. Remove front drive unit harness
    참고

    1x connectors, 1x harness clips, Release locking tab, Release inverter connector lock then pivot lever out to release, move harness aside

    

78. Remove NVH cover
    참고

    5x clips, Later models will come with Velcro cover

    

    

79. Remove RH FDU mount
    참고

    3x bolts, E14, 35 Nm + 55 degrees,

    

    

80. Remove label from phase cover
    참고

    Discard label after removal

    

    

81. Remove bolts securing phase out cover
    참고

    2x bolts, EP10, 14 Nm

    

    

82. Remove phase out cover
    참고

    Use a plastic trim tool to aid in removal, If phase out cover or O-rings are damaged then replace with a new unit

    

    

    

83. Remove phase plugs
    참고

    3x plugs, Discard after removal, Firmly grip plug with needle nose pliers then pull outward, If plugs not present then skip this step

    

    

84. Remove fasteners securing inverter to 3 phase lugs
    참고

    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

    

    

85. Put on ESD wrist strap and secure it to inverter housing

    

86. Remove FDI from FDU
    참고

    9x bolts, EP10, 12.5 Nm

    

    

87. Place drive inverter onto ESD mat

    

88. Remove ESD wrist strap from old inverter

    

89. Install inverter arc shield
    참고

    If dual motor vehicle then skip this step, If FR4 arc shield material was present then it must be replaced with silicone arc shield during reassembly, If silicone arc shield material is present, replace it with a new silicone arc shield, FR4 material is rigid plastic, Silicone material is flexible

    

    

90. Prepare new drive inverter
    참고

    Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers

    

91. Secure ESD strap onto new inverter housing

    

    

92. Wipe HV cable lugs to ensure contact surfaces are free of debris
    참고

    Allow 1 minute dry time

    

    

93. Install FDI to FDU
    참고

    9x bolts, EP10, 12.5 Nm, Fasteners can be reused

    

    

94. Install fasteners securing inverter to the 3 phase lugs
    참고

    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

    

    

95. Install phase out cover
    참고

    If phase out cover or O-rings are damaged then replace with a new unit, If TM then updated phase out cover must be installed

    

    

    

    

96. Install bolts securing phase out cover
    참고

    2x bolts, EP10, 14 Nm, Fasteners can be reused

    

    

97. Install new label to phase cover

    

    

98. Remove ESD wrist strap from inverter

    

99. Take old inverter and prepare for MRB, Label properly for return or disposal
    참고

    Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB

    

    

    

100. Install leak test adapter plug to 12V connector at inverter - placeholder

     

101. Install leak test adapter to RDU HV connector - placeholder

     

     

102. Connect regulator to adapter at HV connector

     

103. Close both valves on the regulator test tool

     

104. Connect regulator to air supply

     

105. Turn on regulator and open valve closest to regulator

     

106. Set regulator to 1 psi

     

107. Open the 2nd valve to inject air into the penthouse
     참고

     Close valve when pressure reaches 1 psi and stable

     

108. Wait 45 seconds for pressure to settle
109. Record start pressure valve
110. Wait 60 seconds for test
111. Record end pressure valve
     참고

     If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
112. Disconnect air supply from regulator tool

     

113. Disconnect regulator from leak test adapter at HV connector

     

114. Remove leak test adapter from HV connector

     

115. Remove leak test adapter plug from 12V connector at inverter - placeholder

     

116. Install RH DU mount
     참고

     3x bolts, E14, 35 Nm + 55 degrees,

     

     

117. Install NVH cover
     참고

     5x clips, Later models will come with Velcro cover

     

     

118. Secure front drive unit harness
     참고

     1x connectors, 1x harness clips, 1x locking tab

     

119. Secure FDU supply hose
     참고

     1x spring clips, 2x clips

     

     

     

120. Connect inverter coolant return hose
     참고

     1x spring clip, Remove plugs, One mounting clip

     

     

121. Connect shop air supply to powertrain table

     

122. Raise drive unit and subframe into position
     참고

     Use caution to not damage components while raising subframe

     

123. Install subframe bolts
     참고

     2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm

     

     

     

     

     

     

124. Install LH FDU mount bolt
     참고

     1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt

     

125. Install RH FDU mount bolt
     참고

     1x bolt, E18, 85 Nm

     

126. Disconnect air supply from subframe lifting tool

     

127. Remove subframe lifting tool from under vehicle

     

128. Remove subframe fixture to from lifting tool
     참고

     Remove fixture from lifting tool, bolts sizes will vary

     

     

129. Connect powertrain supply hose
     참고

     1x spring clips, 1x clips

     

130. Install ground strap to HV Battery chinstrap
     참고

     1x bolt, 10mm, 10 Nm

     

131. Secure FDU HV harness
     참고

     1x connector, 1x bolt, 10mm, 10 Nm, Ensure no coolant or debris is present in connector housing at inverter or harness, Ensure locking tab is engaged

     

     

     

132. Install RH front lower control arm aeroshield
     참고

     3x bolts, 10mm, 7 Nm

     

133. Install LH lower control arm shield
     참고

     3x bolts, 10mm, 7 Nm

     

134. Install front skid plate
     참고

     8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

     

135. Install front aero shield
     참고

     11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners

     

136. Secure RH front wheel liner to HV battery chinstrap
     참고

     1x push clip, 2x bolts, 10mm, 6 Nm

     

137. Lower vehicle partially and set lift onto locks
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
138. Install nut securing RH front upper control arm to knuckle
     참고

     1x nut, 18mm, 85 Nm, Use step stool as needed, Install new nut

     

     

139. Secure RH damper to lower control arm
     참고

     2x bolts, 21mm, 140 Nm

     

140. Install RH rear lower control arm aeroshield
     참고

     3x bolts, 10mm, 7 Nm

     

141. Secure RH chassis jumper harness to knuckle
     참고

     1x connector, 1x harness clips, Engage locking tab

     

     

     

142. Install RH front caliper
     참고

     2x bolts, 24mm, 315 Nm

     

     

143. Install RH front brake hose bracket
     참고

     1x bolt, 10mm, 10 Nm

     

144. Install nut securing LH front upper control arm to knuckle
     참고

     1x nut, 18mm, 85 Nm, Use step stool as needed, Install new nut

     

     

145. Secure LH damper to lower control arm
     참고

     2x bolts, 21mm, 140 Nm

     

146. Install LH lower control arm shield
     참고

     3x bolts, 10mm, 7 Nm

     

147. Secure LH chassis jumper harness to knuckle
     참고

     1x connectors, 2x harness clips, Engage locking tabs

     

     

     

148. Install LH front caliper
     참고

     2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed, Use lug nut to secure rotor as needed

     

     

149. Install LH front brake hose bracket
     참고

     1x bolt, 10mm, 10 Nm

     

150. Secure front end harness to subframe
     참고

     2x stud clips

     

151. Connect front drive unit breather
     참고

     1x breather hose

     

152. Connect front drive unit harness connector
     참고

     1x connector, 1x harness clip, Engage locking tab

     

153. Connect harness to steering rack
     참고

     4x connector with locking tab

     

154. Connect powertrain return hose
     참고

     1x spring clip, 1x mounting clip

     

155. Install CFM
     참고

     Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install

     

     

156. Install fore crossmember
     참고

     2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards

     

     

     

157. Install lower CFM fasteners
     참고

     2x bolts, 10mm, 10 Nm

     

     

     

158. Connect CFM connectors
     참고

     2x connectors, Engage locking tab

     

     

159. Install upper CFM fasteners
     참고

     2x bolts, 10mm, 10 Nm

     

     

160. Secure harness to CFM
     참고

     1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector

     

     

     

161. Connect radiator inlet coolant hose
     참고

     1x spring clips,Ensure hose is fully engaged with a push-pull-push test

     

162. Connect radiator to manifold hose to radiator
     참고

     1x spring clip, Ensure hose is fully engaged with a push-pull-push test

     

     

163. Install the front fascia assembly. See Front Fascia (Remove and Install).
164. Install the LH and RH front wheels. See Wheels - Wheel (Remove and Install).
165. Remove RH rear wheel cap
     참고

     1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached

     

     

     

     

166. Loosen RH rear wheel nuts
     참고

     6x nuts, 21mm, 205 Nm

     

167. Open bed cargo tub lid

     

168. Remove cargo tub struts from cargo lid
     참고

     2x strut clips

     

     

169. Remove bed cargo tub lid
     참고

     4x bolts, 10mm, 5 Nm, Recommend assistance

     

     

     

     

170. Remove fastener covers from bed floor assembly
     참고

     6x covers

     

171. Remove bed floor assembly
     참고

     10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance

     

     

     

172. Release LH tailgate cable strap from body
     참고

     1x spring clip, Pull spring back then slide up to release

     

173. Remove LH bed closeout panel
     참고

     6x clips

     

     

174. Remove LH tonneau water management seal
     참고

     1x clip, Pull away from rail to release from groove

     

     

175. Remove LH upper bed side wall assembly
     참고

     8x clips, Start from rear, Lift tonneau seal as required. Pull from the bottom downwards.

     

     

176. Remove LH lower bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release, Recommend assistance

     

     

     

     

     

     

     

     

     

     

177. Release RH tailgate cable strap from body
     참고

     1x tab, Pull tab inward then slide cable upwards to release

     

178. Remove RH bed closeout panel
     참고

     6x clips

     

     

179. Remove RH tonneau water management seal
     참고

     1x clip, Pull away from rail to release from groove

     

     

180. Remove RH upper bed side wall assembly
     참고

     8x clips, 1x connector. Pull downwards

     

     

181. Remove RH bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs

     

     

     

     

     

     

     

     

     

182. Remove bolts securing bed cargo tub
     참고

     2x bolts, 10mm, 8 Nm

     

183. Raise vehicle partially and lower onto locks
     참고

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
184. Remove LH rear wheel
     참고

     6x nuts, 21mm, 205 Nm

     

185. Remove RH rear wheel
     참고

     6x nuts, 21mm, 205 Nm

     

186. Raise vehicle fully
     참고

     Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
187. Position coolant drain below rear inverter

     

188. Remove RDU coolant hose from rear inverter
     참고

     1x clip, 1x hose clip, Plug both ends, Release clip, Use a long flathead to release clip on hose and release hose

     

     

     

189. Release rear drive unit LV harness clip
     참고

     1 clip

     

190. Release lower portion of rear inverter acoustic cover
     참고

     2x clips

     

     

191. Remove RDU HV harness bracket
     참고

     4x bolts, T30 , 10 Nm

     

     

192. Lower vehicle until tires are touching the ground
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
193. Position coolant catcher below rear drive unit

     

194. Release acoustic cover surrounding RH motor mount
     참고

     5x clips, if acoustic cover is present on mount, remove and discard

     

     

     

195. Remove RDU supply hose from rear inverter
     참고

     1x spring clip, Plug both ends after disconnecting

     

196. Release rear inverter coolant hose from gearbox housing
     참고

     1x clip, Rotate hose away from inverter

     

197. Remove coolant catcher from below vehicle
198. Disconnect RDU HV cable from RDU
     참고

     1x connector, Disengage locking tab then release connector body and move aside

     

     

199. Disconnect RDU logic connector
     참고

     1x connector, Release locking tab, Do not get coolant ingress into this connector, Move aside as needed

     

200. Release RDU LV harness
     참고

     1x clip

     

201. Remove bolt securing ground strap to RDU
     참고

     1x bolt, 10mm, 10 Nm

     

     

202. Remove label to access phase out cover bolts
     참고

     Label is one time use, Discard after removal

     

203. Remove the bolts securing the phase out cover
     참고

     2x bolts, EP10, 14 Nm

     

204. Remove RDU phase out cover
     참고

     If cover or O-rings are damaged then replace

     

     

205. Remove bolts securing phase busbars to RDI
     참고

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

206. Release acoustic cover surrounding RH motor mount
     참고

     5x clips, if acoustic cover is present on mount, remove and discard

     

     

     

207. Position jack to support rear drive unit

     

208. Loosen RH motor mount bolt
     참고

     1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass,16 mm hex bolts cannot be used on Revision D subframe, E18 bolts can be used on all subframes, If mass present then mass must be reinstalled,

     

     

209. Remove bolts securing RH motor mount assembly
     참고

     3x bolts, EP14, 35 Nm + 55 degrees

     

     

210. Remove RH motor mount bolt
     참고

     1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass, 16 mm hex bolts cannot be used on Revision D subframe, E18 bolts can be used on all subframes, If mass present then mass must be reinstalled

     

     

     

     

211. Remove RH rear motor mount assembly from subframe
     참고

     Acoustic cover sits between mount and subframe,If inverter mount is 1923000-xx-B or older, then replace with 1923000-xx-C or newer

     

     

212. Put on ESD wrist strap and secure it to inverter housing

     

213. Remove bolts securing the RDU inverter to gearbox assembly
     참고

     9x bolts, EP10, 12.5 Nm, Fasteners can be reused

     

     

     

     

214. Remove the inverter from drive unit and drain coolant
     참고

     Take caution to avoid damage to the PCBA

     

     

215. Remove drive inverter arc shield
     참고

     Discard after removal, If FR4 arc shield material is present then it must be replaced with silicone arc shield during reassembly, If silicone arc shield material is present then replace it with new silicone arc shield, FR4 material is rigid plastic, Silicone material is flexible

     

     

216. Place drive inverter onto ESD mat

     

217. Remove ESD wrist strap from old inverter

     

218. Prepare new drive inverter
     참고

     Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers

     

219. Secure ESD strap onto new inverter housing

     

     

220. Wipe HV cable lugs to ensure contact surfaces are free of debris
     참고

     Allow 1 minute dry time

     

     

221. Position rear inverter onto drive unit
     참고

     1x bolt, EP 10, Hand tight, 2x guide pins, Maneuver rear inverter into position, Take caution when maneuvering between subframe do not damage the circuit board, Thread in fastener to hold unit in place

     

     

222. Install fasteners securing inverter to gearbox assembly
     참고

     9x bolts, EP10, Install hand tight, Torque at a later step

     

223. Torque fasteners securing inverter to gearbox assembly
     참고

     9x bolts, EP10, 12.5 Nm, Torque two fasteners nearest alignment dowels first

     

224. Install bolts securing phase busbars to RDI
     참고

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

     

225. Install bolts securing the RDU phase out cover
     참고

     2x bolts, EP10, 14 Nm

     

226. Install phase out cover warning label
     참고

     One time use, install new label

     

227. Remove ESD wrist strap from inverter

     

228. Take old inverter and prepare for MRB, Label properly for return or disposal
     참고

     Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB

     

     

     

229. Install leak test adapter plug to 12V connector at inverter - placeholder

     

230. Install leak test adapter to RDU HV connector - placeholder

     

     

231. Connect regulator to adapter at HV connector

     

232. Close both valves on the regulator test tool

     

233. Connect regulator to air supply

     

234. Turn on regulator and open valve closest to regulator

     

235. Set regulator to 1 psi

     

236. Open the 2nd valve to inject air into the penthouse
     참고

     Close valve when pressure reaches 1 psi and stable

     

237. Wait 45 seconds for pressure to settle
238. Record start pressure valve
239. Wait 60 seconds for test
240. Record end pressure valve
     참고

     If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
241. Disconnect air supply from regulator tool

     

242. Disconnect regulator from leak test adapter at HV connector

     

243. Remove leak test adapter from HV connector

     

244. Remove leak test adapter plug from 12V connector at inverter - placeholder

     

245. Position RH side motor mount
     참고

     Maneuver between drive unit and subframe, if acoustic cover is present on mount, remove and discard,If inverter mount is 1923000-xx-B or older, then replace with 1923000-xx-C or newer

     

     

246. Hand tighten bolts securing RH rear motor mount to inverter and subframe
     참고

     4x bolts, E14, 35 Nm + 55 degrees, 1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass, If mass present then mass must be reinstalled, Torque at later step

     

     

     

     

247. Torque bolts securing RH motor mount to rear drive unit
     참고

     4x bolts, E14, 35 Nm + 55 degrees, Follow torque sequence

     

     

     

248. Torque RH rear motor mount to subframe
     참고

     1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass,16 mm hex bolts cannot be used on Revision D subframe, E18 bolts can be used on all subframes, If mass present then mass must be reinstalled,

     

     

249. Remove jack stand from supporting rear drive unit assembly

     

250. Secure RH side acoustic cover
     참고

     5x clips, Secure above clips and remaining from below

     

     

251. Install bolt securing ground strap to RDU
     참고

     1x bolt, 10mm, 10 Nm

     

     

252. Secure RDU LV harness
     참고

     1x clip

     

253. Connect RDU HV connector
     참고

     1x connector, Inspect connector housing on harness side and inverter side for presence of coolant or any debris, Engage locking tab

     

254. Position coolant catcher below rear drive unit

     

255. Secure rear inverter coolant hose to gearbox housing
     참고

     1x hose clip

     

256. Install rear inverter coolant supply hose to inverter
     참고

     1x spring clip, Remove plugs from both ends, Perform push-pull test

     

257. Raise vehicle fully
258. Secure lower acoustic cover clips
     참고

     2x clips

     

     

259. Secure lower acoustic cover clips
     참고

     2x clips

     

     

260. Secure RDU LV harness clip
     참고

     1x clip

     

261. Connect RDU logic connector
     참고

     1x connector, Inspect connector housing on harness side and inverter side for presence of coolant or any debris, Verify lever is fully engaged

     

262. Position coolant drain below rear inverter

     

263. Install coolant hose onto rear inverter lower fitting
     참고

     1x spring clip, Remove plugs from both ends, Perform push-pull-push test

     

264. Remove coolant drain container from underneath vehicle
265. Install RDU HV harness bracket
     참고

     4x bolts, T30 , 10 Nm

     

     

266. Secure RDU header connector to ancillary
     참고

     1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

     

     

267. Install lower tub cross member
     참고

     2x bolts, 13mm, 36 Nm

     

268. Install rear skid plate
     참고

     6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 to mid aero shield bolts and install fasteners

     

     

     

     

     

269. Lower vehicle partially and set lift onto locks
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
270. Install the LH and RH rear wheels. See Wheels - Wheel (Remove and Install).
271. MV 전원을 다시 연결합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
272. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

273. Select 'Rear Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

     

274. Select ‘Stop Thermal Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
     참고

     Select 'Close' once complete

     

275. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

276. Select 'Front Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

     

277. ODIN 루틴 실행 PROC_PMF_X_RESTORE-DATA-BOOT-AND-WRITE-DRIVE-TYPEvia Service Mode Plus:Drive Inverter ➜ Front Drive Inverter Replacement ➜ Restore Bootloader Datavia Toolbox:(link)
278. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

279. Select 'Rear Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

     

280. ODIN 루틴 실행 PROC_PMR_X_RESTORE-DATA-BOOT-AND-WRITE-DRIVE-TYPEvia Service Mode Plus:Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Restore Bootloader Datavia Toolbox:(link)
281. Select "Can redeploy," click "Run," and allow routine to complete
     참고

     Select 'Close' once complete

     

282. ODIN 루틴 실행 PROC_DIR_X_RESTORE-DATA-APPvia Service Mode Plus:Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Restore Application Datavia Toolbox:(link)
283. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

284. Select 'Front Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

     

285. ODIN 루틴 실행 PROC_DIF_X_RESTORE-DATA-APPvia Service Mode Plus:Drive Inverter ➜ Front Drive Inverter Replacement ➜ Restore Application Datavia Toolbox:(link)
286. ODIN 루틴 실행 PROC_EGGRIGHT3_X_THERMAL-COOLANT-AIR-PURGE-STARTvia Service Mode Plus:
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
     via Toolbox:(link)
287. ODIN 루틴 실행 TEST-SELF_EGGRIGHT3_X_THERMAL-PERFORMANCEvia Service Mode:
     • Thermal ➜ Actions ➜ Test Thermal Performance
     • Thermal ➜ Coolant System ➜ Test Thermal Performance
     via Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test
     via Toolbox:(link)
288. Place stanchions around vehicle and set up a safety perimeter before performing resolver error learn
     참고

     Use safety stanchions to section off vehicle before driving vehicle on a lift
289. Raise vehicle partially and lower lift onto locks
     참고

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
290. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

291. Select 'Rear Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

     

292. ODIN 루틴 실행 PROC_DIR_X_RESOLVER-ERROR-LEARNvia Service Mode Plus:Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Resolver Error Learnvia Toolbox:(link)
293. Select 'Procedures'
     참고

     Lighting Bolt Icon > High Voltage > Procedures

     

     

294. Select 'Front Drive Inverter Replacement'
     참고

     Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

     

295. ODIN 루틴 실행 PROC_DIF_X_RESOLVER-ERROR-LEARNvia Service Mode Plus:Drive Inverter ➜ Front Drive Inverter Replacement ➜ Resolver Error Learnvia Toolbox:(link)
296. Install lower tub cross member
     참고

     2x bolts, 13mm, 36 Nm

     

297. Remove safety stanchions from around vehicle after resolver learn is completed
     참고

     Remove all stanchions after vehicle is finished with the resolver error learn
298. Install bed cargo tub into vehicle
     참고

     Recommend assistance

     

     

     

     

299. Install bolts securing bed cargo tub
     참고

     2x bolts, 10mm, 8 Nm, Align tub as needed

     

300. Install RH bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance

     

     

     

     

     

     

     

     

301. Install RH bed closeout panel
     참고

     6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle

     

     

     

302. Install RH upper bed side wall assembly
     참고

     8x clips, Replace any missing or damaged clips, Lift tonneau seal as required

     

     

303. Install LH lower bed side wall
     참고

     1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance

     

     

     

     

     

     

     

     

     

304. Install LH bed closeout panel
     참고

     6x clips, 1x tab, Secure LH tailgate cable once closeout installed

     

     

     

305. Install LH upper bed side wall assembly
     참고

     8x clips, Replace any missing or damaged clips, Lift tonneau seal as required

     

     

306. Install bed floor assembly
     참고

     10x bolts, 15mm, 56 Nm, 4x anchors, Open and close anchors as needed, Recommend assistance

     

     

     

307. Install bed cargo tub lid
     참고

     4x bolts, 10mm, 6 Nm, Snug bolts, Torque will be done at later step, Position bed cargo tub lid onto vehicle, Install bolts securing bed cargo tub lid onto hinges, Recommend assistance

     

     

     

     

308. Install cargo tub struts onto cargo lid
     참고

     2x strut clips

     

     

309. Close bed cargo tub lid

     

310. Install fastener covers onto bed floor assembly
     참고

     6x covers

     

311. 테일게이트를 닫습니다.
312. 적재함 커버를 닫습니다.
313. Install the frunk assembly. See Frunk Assembly (Remove and Install).
314. 후면 후드 내 에이프런을 장착합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
315. LH 전면 창문을 올리고 LH 전면 도어를 닫습니다.
316. Perform test drive
     참고

     Perform a validation test drive after repairDrive a minimum speed of 25mph, Drive in a straight line and check for excessive pull, Verify the steering wheel is centered when vehicle is driving straight, Determine whether an alignment is recommendedAdd correction code 00040100 as needed