2026-10-23
HV Battery Assembly (Long Range) (Remove and Replace)
교정 코드
16010103502
5.22
메모: 절차에서 명시적으로 언급하지 않는 한 교정 코드 및 해당 관련 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.
참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오.
참고: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오.
참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다.
경고
Cybertruck의 전자 장치는 효율성을 개선하기 위해 설계된 48V "중간 전압(MV)" 아키텍처로 구동됩니다. MV 구성품을 정비할 때는 부상 및/또는 차량 손상을 피하기 위해 추가적인 지식과 주의가 필요합니다. 전기 사전 주의 사항의 MV 사전 주의 사항을 읽고 이해하며 해당하는 경우 필요한 MV 관련 교육 과정을 이수했는지 확인합니다.
- 2026-10-15: Updated entire procedure to latest time study.
- 2026-02-26: Released new procedure.
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Stage vehicle behind lift
참고Position vehicle behind lift ensuring all four doors have enough clearance to open fully
- 모든 도어를 열고 모든 창문을 내립니다.
-
Manually latch all doors to prevent lockout
참고Engage latch with screwdriver
- 후면 후드 내 에이프런을 탈거합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
- 차량을 정비 모드로 전환합니다. 참조 항목: 정비 모드.
- 차량 게이트웨이를 잠금 해제합니다. 참조 항목: 게이트웨이(잠금 해제).
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ODIN 루틴 실행
PROC_RCM_DISARMvia Service Mode Plus:
- Safety & Restraints ➜ Airbags ➜ Disarm RCM
- Safety & Restraints ➜ Seats ➜ Disarm RCM
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Open tailgate
참고Press button to release, Use manual release as necessary
- Remove the LH rocker panel assembly. See Rocker Panel Assembly - LH (Remove and Install).
- Remove the LH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
- Remove the LH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
- Remove the RH rocker panel assembly. See Rocker Panel Assembly - LH (Remove and Install).
- Remove the RH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
- Remove the RH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
- Move LH front seat backward
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Remove bolts securing front of LH front seat tracks to risers
참고2x patch bolts, T45P, 34 Nm, Discard after removal
- Raise and move LH front seat forward
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Remove bolts securing rear of LH front seat tracks to floor
참고2x patch bolts, T45P, 34 Nm, Discard after removal
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Adjust position of LH front seat for easy removal
참고Move seat to middle of track at most upright position with seat fully up off floor
- Move RH front seat backward
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Remove bolts securing front of RH front seat tracks to risers
참고2x patch bolts, T45P, 34 Nm, Discard after removal
- Move RH front seat forward
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Remove bolts securing rear of RH front seat tracks to floor panel
참고2x patch bolts, T45P, 34 Nm, Discard after removal
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Adjust position of RH front seat for easy removal
참고Move seat to middle of track at most upright position with seat fully up off floor
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Select "Coolant Fill/Drain" through Service UI
참고Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' and 'PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT' window will appear, Select 'Run', Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 5 hour time limit
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Position wheel chocks fore and aft of RH rear wheel
- ODIN 루틴 실행 PROC_EPB_X_SERVICE-MODE-STARTvia Toolbox:(link)
- MV 전원을 연결 해제합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
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Fold up 2nd row 60 seat
참고Pull tether to release then lift up until locked in place
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Fold up 2nd row 40 seat
참고Pull tether to release then lift up until locked in place
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Release LH front seat belt from pretensioner
참고Unlock linkage by rotating lock screw counterclockwise, audible click when horizontal, do not rotate clockwise to avoid damage
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Disconnect LH front seat harness
참고1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect
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Remove LH front seat from vehicle
참고Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening
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Release RH front seat belt from pretensioner
참고Unlock the linkage by rotating the lock screw counterclockwise A light audible click will be heard, and the screw should remain horizontal Do not rotate clockwise to avoid damage to the mechanism
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Disconnect RH seat
참고1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect
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Remove RH front seat from vehicle
참고Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening
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Remove center console front panel
참고10x clips
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Remove front bolts securing center console to riser
참고4x bolts, 10mm, 5 Nm
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Disconnect center console harness connectors
참고2x connectors
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Remove center console back panel
참고10x clips, 3x connectors, 3x harness clips
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Remove rear bolts securing center console to riser
참고2x bolts, 10mm, 5 Nm
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Remove center console
참고Lift up to release from riser and remove center console from rear right door opening
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Remove RH mid A-pillar trim
참고1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
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Remove RH lower A-pillar trim
참고7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward
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Remove RH outboard riser bolt cover
참고Lift from outer edge then pull away
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Remove RH seat riser assembly from vehicle
참고4x bolts, 13mm, 40 Nm, 3x clips, release cabin MV harness and 1x clip air duct from riser assembly
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Remove LH mid A-pillar trim
참고1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
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Remove LH lower A-pillar trim
참고7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward
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Remove LH outboard riser bolt cover
참고Lift from outer edge then pull away
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Remove LH seat riser assembly from vehicle
참고4x bolts, 13mm, 40 Nm, 3x clips, release cabin MV harness,6x clips If vehicle has cabin outlets release cabin HV outlet harness, and 1x clips release air duct from riser assembly
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Remove footwell cover
참고3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether
- Remove LH front floor mat
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Remove LH center floor rail
참고4x clips, 3x datums, Pull upwards to release
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Remove accelerator pedal side trim
참고3x clips, Lift from forward edge then slide over accelerator pedal
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Remove accelerator pedal
참고2x nuts, 13mm, 10 Nm, 1x connector, Release locking tab
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Remove LH front cabin carpet
참고Plastic portions at rear of carpet need to clear risers, if needed break EPA at line to allow the corner to pass over the risers
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Remove LH carpet support foam
참고Lift up from rear edge
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Remove LH front interior HV Battery mounting bolts
참고3x bolts, 24mm, 160 Nm
- Remove RH front floor mat
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Remove RH center floor rail
참고4x clips, 3x datums, Pull upwards to release
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Remove center floor trim
참고17x clips, Release upper section first
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Remove RH front cabin carpet
참고Plastic portions at rear of carpet need to clear risers
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Remove RH carpet support foam
참고Lift up from bottom edge
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Remove RH interior front HV battery mounting bolts
참고3x bolts, 24mm, 160 Nm
- Remove 2nd row floor mat
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Partially release LH lower C-pillar trim
참고1x clip, 1x datum
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Partially release RH lower C-pillar trim
참고1x clip, 1x datum
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Remove rear wall lower trim
참고2x push clips, 4x clips, Remove outermost push clips, then pull straight forward to release inner clips
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Remove rear carpet LH duct bezel
참고4x clips
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Remove rear carpet RH duct bezel
참고4x clips
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Remove LH lower B-pillar trim
참고2x push clips, 11x clips, 4x datums, 4x seal retainers, 2x hooks, Release bottom rear section first
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Remove rear carpet assembly
참고4x clips, 17x stands, 6x datums, Release stands around LH and RH floor ducts then release stands at center console, Fold back carpet and stands from forward edge, Fold rear carpet and foam forwards then pull center of carpet and foam upwards to remove, Remove clips if they remain on pack side
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Remove RH subwoofer
참고1x connector, 2x bolts, 13mm, 8 Nm, Slide towards center of vehicle to release outer port from body
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Remove RH rear interior HV battery mounting bolts
참고4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
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Remove LH subwoofer
참고1x connector, 2x bolts, 13mm, 8 Nm, Slide towards RH of vehicle to release outer port from body, Release locking tab
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Remove LH rear interior HV battery mounting bolts
참고4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
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Remove center floor upper bracket
참고2x push clips, 2x edge clips, 2x retaining clips, Depress either side of retaining clip then push inward to release upper bracket from duct
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Remove center floor lower support bracket
참고4x clips
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Remove center console riser duct
참고2x clips, Maneuver forward to clear riser assembly
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Remove floor jumper duct
참고Push forward then lift and slide out
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Remove 2nd row duct on rails
참고Pull from the bottom to release
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Release connectors from RCM
참고2x connectors, Release red locking tabs first then depress connecter and slide forward
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Remove RCM fasteners
참고3x nuts, 10mm, 10 Nm, Discard fasteners after removal
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Remove RCM from vehicle
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Release LH MV controller dry side locking cover
참고1x bolt, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Plastic Locking CoverUse hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck, Metal Locking CoverYou can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically, Video uses rear controller for demonstration purposes only
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Release floor harness from LH MV controller
참고1x connector, 1x clip, Depress tabs to release connector housing from locking cover
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Release RH MV controller connector lower locking cover
참고1x bolt, 8mm, 6 Nm, Do not remove locking covers, Loosen until bolts spins freely, Double check that bolts and locking covers are fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, secure bolts a few turns to loosen the tension then release bolts while assisting plastic locking covers by gently prying on the stuck sidesMetal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors remove symmetrically
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Release cabin floor and backbone harnesses from RH MV controller
참고1x connector, 1x backbone cable, 2x edge clipsPull from edges of connector housing, Do not pull backbone cable, Avoid bending cable at a tight radiusDo not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly
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Disconnect rear display connector from car computer
참고1x connector
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Remove cabin floor harness
참고4x clips, 2x bolts, 10mm, 10 Nm
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Remove RH 2nd row floor duct
참고1x clip, Lift up then pull away to release duct from Y duct
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Remove 2nd row floor Y-Duct
참고1x clip, Release from passenger side duct then maneuver out of position
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Release front section of backbone
참고3x harness clips, Pass connector under cabin floor harness
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Disconnect backbone harness from rear MV controller
참고1x connector, 1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly
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Remove backbone harness
참고6x harness clips, Pull harness through to 2nd row then remove
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Roll vehicle forward
참고Remove fore wheel chock, Move vehicle to position necessary to place onto lift
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Install Universal Lift Pad adapters
참고4x Adapters, Remove original lift pads from lift arms then install respective adapter, Remove plugs from BIW holes, Align pins with lift point holes on body
- 차량을 들어 올려서 지지합니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
- Remove the RH front and rear wheels. See 휠 어셈블리(탈거 및 장착).
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Verify operation of multimeter
참고Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
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Raise vehicle fully, lower lift onto locks
참고Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to side if both locks are not engaged
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Partially remove aft section of RH front wheel liner and secure
참고2x 10mm bolt, 1x push clip Remove fasteners and clips then secure bottom aft portion of the wheel liner aside with bungee cord
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Partially remove fore section of RH rear wheel liner and secure
참고1x push clip 1x push nutRemove push clip and push nut and secure lower fore section wheel liner using bungee cord
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Remove front aero shield stamping assembly and front fascia plastic skid plate fasteners
참고17x bolts, 10mm, 6 Nm, Open bolt lids
- Remove the skid plate stamping. See Skid Plate Stamping (Remove and Replace).
- Remove the rear skid plate. See Skid Plate - Rear (Remove and Install).
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Position coolant drain container underneath RH rear of HV battery
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Disconnect RDU return hose from PT return hose
참고1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed, Hose connection near RH rear of HV battery
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Disconnect coolant hoses from PCS coolant inlet and outlet couplers
참고1x spring clip, Plug hoses and let coolant fully drain from PCS HV battery outlets before moving drain container, Hose connections located at RH rear of HV battery
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Move coolant drain container to front right of HV battery
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Disconnect PT supply and return hoses
참고2x spring clips, Plug hoses, Hose connections located at RH front side of the vehicle
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Disconnect battery coolant supply and return hoses
참고2x spring clips, Hose connections located in the Front Center of the HV Battery, Use caution with pick near HV harness, Plug Hoses, Position coolant drain as needed
- Remove coolant drain container from underneath vehicle
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Connect coolant Drain and Fill Adapter to PCS outlet hose coupling
참고Use adapter 1133843-40-A from the Drain & Fill Adaptors kit, Use male to male adaptor from leak test adaptor kit to mate drain and fill adaptor to PCS hose coupler, Remove plugs from battery if present, Make sure spring locking clip is fully seated, Perform push-pull-push test to verify fully seated, Make sure valve on adaptor is open, Valve lever is inline with adaptor when open
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Connect waste coolant container to drain and fill adaptor
참고Connect hose to drain and fill adaptor 1133843-40-A, Push until audible click, Perform Push-pull-push test to verify fully seated
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Secure coolant cart flush hose to regulator and Drain and Fill adaptor
참고Use adapter 1133843-50-B AND flush extension hose 1133843-70-A from the Drain & Fill Adaptors kit, Perform push-pull-push test to verify fully seated.Verify regulator valve is closed, Pressure regulator is not adjustable (set at 20 psi)
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Secure Drain and Fill adapter to PCS inlet using male-to-male adapter
참고Use adapter 1133843-50-B from the Drain & Fill Adaptors kit, Use male to male adaptor 1132185-50-A from leak test adaptor kit to mate drain and fill adaptor to PCS hose coupler, Remove plugs from battery if present, Make sure spring locking clip is fully seated, Perform push-pull-push test to verify fully seated.
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Connect shop air to regulator
참고Make sure regulator valve is closed prior to connecting shop air
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Slowly open valve on pressure regulator and allow coolant to drain out of HV battery
참고Allow coolant to drain
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Close valve on pressure regulator once no more coolant is draining
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Remove Drain and Fill adapter from PCS outlet
참고1x spring clipRemove Drain and fill adapter 1133843-50-B with male-to-male adapter 1132185-50-A still attached from PCS outlet
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Remove Drain and Fill adapter from PCS inlet
참고1x spring clip, 1x drain and fill adaptor, 1x male to male adaptorRemove Drain and fill adapter 1133843-40-A with male-to-male adapter 1132185-50-A still attached from PCS inlet
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Attach Drain and Fill adapter to HV battery supply hose coupling using male-to-male adapter
참고Use adapter 1133843-50-B from the Drain & Fill Adaptors kit, Use male to male adaptor 1132185-50-A from leak test adaptor kit to mate drain and fill adaptor to HV battery supply hose coupler, Remove plugs from battery if present, Make sure spring locking clip is fully seated, Perform push-pull-push test to verify fully seated, Remove plugs as required, Perform push-pull-push testVerify regulator valve is closed, Pressure regulator is not adjustable (set at 20 psi)
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Attach Drain and Fill adapter to HV battery return hose coupling using male-to-male adapter
참고Use adapter 1133843-40-A from the Drain & Fill Adaptors kit, Use male to male adaptor 1132185-50-A from leak test adaptor kit to mate drain and fill adaptor to HV battery return hose coupler, Remove plugs from battery if present, Make sure spring locking clip is fully seated, Perform push-pull-push test to verify fully seated, Make sure valve on adaptor is open, Valve lever is inline with adaptor when open
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Slowly open valve on pressure regulator and allow coolant to drain out of HV battery
참고Allow coolant to drain
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Close valve on pressure regulator once no more coolant is draining
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Disconnect compressed air from coolant regulator
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Close valve on Drain and Fill adapter
참고Close valve on 1133843-40-A
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Remove Waste Coolant Container from Drain and Fill adapter and remove from HV battery return coupler
참고Remove Waste container from 1133843-40-A and then remove Drain and Fill Adapter from HV battery return coupling and separate male-to male adapter 1132185-50-A from Drain and Fill adapter 1133843-40-A
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Remove Flush Extension Hose from Drain and Fill adapter and Regulator
참고Remove Flush Extension Hose 1133843-70-A from Drain and Fill Adapter 1133843-50-B then remove Flush Extension Hose 1133843-70-A from regulator
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Remove Drain and Fill Adaptor from HV battery supply coupling
참고Remove Drain and Fill Adaptor 1133843-50-B from HV battery supply coupling and remove male-to-male adaptor 1132185-50-A from Drain and Fill Adapter 1133843-50-B
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Remove all items from pockets and ensure not wearing metal items
참고This includes: rings, watches, bracelets, necklaces, earrings, piercings, phones, badges, metal belt buckles, airpods and headphones
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Inspect HV insulating gloves
참고Check gloves for damage prior to use, Refer to service document TN-15-92-003, For information on inspecting HV gloves.
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Put on HV insulating gloves and leather over gloves
참고Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, Perform a visual inspection of HV insulating gloves for any damage before putting on, Retest for leaks immediately following any incidents that can reasonably be suspected as causing damage to the HV insulating gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 for PPE requirements depending on vehicle configuration
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Verify no High Voltage on DC Link bus
참고Verify with measurements performed at RDU HV harness connections to HV batteryMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage componentVerify amp clamp meter is zeroed out before performing measurement, Measure single cable at rear drive unit HV harness, For Dual motor there is only one rear harness to measure, For AWD measure the RH rear harness, Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start HV disablement procedure again to make sure vehicle was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side. For AWD disconnect LH rear drive unit harness for measurements, For Dual motor remove HV dummy plug for measurementsRelease locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMeasure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
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Release A/C compressor HV harness from HV battery
참고1x locking connector, 4x clips, Pull down red locking tab and disengage the release lever, Do not force the release lever up, Number of connections may vary by vehicle configuration
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Release RDU HV harness from HV battery
참고1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged, NOTE: During HV battery assembly replacement transfer HV battery dummy plugs to new HV battery pack assembly as needed
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Release FDU HV harness from FDU
참고1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe
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Remove leather over gloves and HV insulating gloves
참고HV gloves should always be stored in the original packaging and inside a storage box or bag to prevent damage, Make sure that gloves are lying flat not bent or folded
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Lower vehicle until tires are touching ground
참고Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
- Remove the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
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Install ancillary access bench onto bed floor opening
참고1x bench, Position above rear casting (Use step for non-premium bed floor procedures)
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Remove bolts securing HV battery to RUB
참고4x bolts, 21mm, 115 Nm, Break free before using power tools, Tonneau slats must be closed or removed to access forward bolts, Shown without tonneau for clarity
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Disconnect ancillary bay MV connector
참고1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing
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Remove all items from pockets and ensure not wearing metal items
참고This includes: rings, watches, bracelets, necklaces, earrings, piercings, phones, badges, metal belt buckles, airpods and headphones
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Put on HV insulating gloves and leather over gloves
참고Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, Perform a visual inspection of HV insulating gloves for any damage before putting on, Retest for leaks immediately following any incidents that can reasonably be suspected as causing damage to the HV insulating gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 for PPE requirements depending on vehicle configuration
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Remove bolt securing busbar HV connector lid
참고1x bolt, EP10, 9 Nm
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Remove bolts securing HV connector to DC FC header
참고2x bolts, 10mm, 9 Nm
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Release HV connector from DC FC header
참고1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly
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Support HV Busbar assembly
참고1X Bungee, Suspend assembly to maintain clearance, wrap bungee around busbar assembly to achieve required cord length, Connect bungee to tie down hook on bed side
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Remove leather over gloves and HV insulating gloves
참고HV gloves should always be stored in the original packaging and inside a storage box or bag to prevent damage, Make sure that gloves are lying flat not bent or folded
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Raise vehicle fully
참고Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
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Position battery table under vehicle
참고Ensure table is level, center table to HV battery
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Lower vehicle onto battery table
참고Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Lower until HV battery surface touches table evenly, *Do not lower full weight of vehicle onto table, Recommend assistance, Align table to vehicle and raise casters to level table if necessary
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Remove front exterior HV Battery mounting bolts and ground strap
참고6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm, Ensure ground strap is clear of battery
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Remove side exterior HV battery mounting bolts from LH and RH side
참고16x bolts, 15mm, 60 Nm
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Raise vehicle away from HV battery
참고Raise vehicle fully off of HV battery and lower lift onto locks, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged, Ensure no coolant hoses harnesses or brake lines are caught while lifting, If lift is shorter then remove rear wheels as needed
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Remove HV battery from underneath vehicle
참고Recommend assistance
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Remove FDU HV harness
참고12x bolts, 10mm, 11 Nm, NOTE: FDU HV harness on new HV battery may not be necessary for vehicle configuration (i.e. RWD) Transfer to new HV battery pack as needed
-
Remove powertrain hose bundle
참고1x spring clip, 6x clips, Release hose from PCS fitting
-
Obtain HV battery vitals screenshot
참고Reference steps in 16018725
-
Remove all items from pockets and ensure not wearing metal items
참고This includes: rings, watches, bracelets, necklaces, earrings, piercings, phones, badges, metal belt buckles, airpods and headphones
-
Put on HV insulating gloves and leather over gloves
참고Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, Perform a visual inspection of HV insulating gloves for any damage before putting on, Retest for leaks immediately following any incidents that can reasonably be suspected as causing damage to the HV insulating gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 for PPE requirements depending on vehicle configuration
-
Remove pyro access cover
참고4x bolts, E-Torx 5 lobe, 10 Nm, NOTE: Transfer pyro access cover to new HV battery assembly as needed during HV battery replacement
-
Remove primary and secondary pyro fuses
참고4x bolts, 13mm, 5 Nm + 60 Degrees, Support each pyro fuse while removing bolts
-
Install pyro fuse access cover
참고4x bolts, E-Torx 5 lobe, 10 Nm, Ensure seal is fully seated and undamaged
-
Remove leather over gloves and HV insulating gloves
참고HV gloves should always be stored in the original packaging and inside a storage box or bag to prevent damage, Make sure that gloves are lying flat not bent or folded
-
Attach HV battery H-frame to gantry and raise into position
-
Secure the P2 battery sling adapter to H-frame
참고4x anchor hooks, Install hooks, Verify anchor hooks are fully tightened and secured, Be aware and do not install anchors hooks in a manner which will cause the adapter sling to bind or twist
-
Remove top housing from new HV battery crate
참고Recommend assistance
-
Position gantry over HV battery crate
참고Recommend assistance
-
Lower H-frame to HV battery crate
-
Secure P2 sling adapter to HV battery
참고6x locking joints, The hoist is color coded and will come with instructions, Verify all the locking joints are fully secured, Perform push and pull test, If not properly secured the top pin will be recessed, Take care to secure properly and safely
-
Lift new HV battery out of crate
-
Move gantry away from HV battery crate
참고Recommend assistance
-
Position unused HV battery table under gantry
-
Lower HV battery onto battery table
-
Release P2 battery sling adapter from HV battery
참고6x locking joints, Push down on top pin to release
-
Remove HV battery and table from under gantry
참고Recommend assistance
-
Position old HV battery and table under gantry
참고Recommend assistance
-
Secure P2 sling adapter to HV battery
참고6x locking joints, The hoist is color coded and will come with instructions, Verify all the locking joints are fully secured, Perform push and pull test, If not properly secured the top pin will be recessed, Take care to secure properly and safely
-
Raise HV battery off of battery table
-
Remove empty HV battery table from under gantry
-
Position gantry over HV battery crate
참고Recommend assistance
-
Remove ancillary HV dummy plugs from old HV battery pack
참고2x plugs, Release red locking tab then release black lock, NOTE: If installing AWD pack into RWD vehicle then connectors will need to be ordered, If installing AWD pack into vehicle with existing AWD pack then swap plugs to new AWD pack
-
Lower old HV battery into crate
참고Recommend assistance, Use caution to align HV battery into crate and do not damage the battery
-
Release P2 battery sling adapter from HV battery
참고6x locking joints, Push down on top pin to release
-
Raise gantry and H-frame from crate
-
Secure top housing onto HV battery crate
참고Recommend assistance, Adhere to proper MRB process
-
Return gantry to position and remove HV battery H-frame from gantry
-
Apply backbone harness abrasion protection
참고6x abrasion tape strips, Apply narrow patch to forwardmost position between should bracket ribs, Refer to image for clarity, Skip step if abrasion protection already present and installed correctly, Wide patch dimensions: 50mm wide, 150mm long, Narrow patch dimensions: 25.4mm wide, 235mm long
-
Install powertrain hose bundle
참고1x spring clip, 6x clips, Perform a push-pull-push test to ensure hose is fully seated
-
Install FDU HV harness
참고12x bolts, 10mm, 11 Nm
-
Install ancillary HV dummy plugs onto new HV battery pack
참고2x plugs, Secure black lock then secure red locking tab
-
Install Voss plug into scuba passthrough on new HV battery pack assembly
참고1x plug, 8Nm, Install as needed
-
Position HV battery beneath vehicle
참고Recommend assistance
-
Install HV battery alignment rods into front casting
참고4x alignment rods, Hand tight, Install 2x larger rods onto front casting, Install 2x smaller rods onto seat stancion mounting holes on pack, New battery packs may not yet have threads in the required holes. Suggest installing bolt to create threads prior to rod installation, It is not recommended to use any holes other than instructed
-
Lower vehicle onto HV battery
참고Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Align the pack to the vehicle using the alignment rods, Ensure no coolant hoses, harnesses, or brake lines are caught while lowering, Recommend assistance to ensure good alignment whilst lowering
-
Install side exterior HV battery mounting bolts onto LH and RH side
참고16x bolts, 15mm, 60 Nm
-
Remove HV battery alignment rods from front casting
참고2x alignment rods
-
Install front exterior HV Battery mounting bolts and ground strap
참고6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm
-
Raise vehicle away from battery table
참고Set to a comfortable working height, Ensure lift is lowered onto a lock
-
Remove battery table from under vehicle
-
Remove all items from pockets and ensure not wearing metal items
참고This includes: rings, watches, bracelets, necklaces, earrings, piercings, phones, badges, metal belt buckles, airpods and headphones
-
Put on HV insulating gloves and leather over gloves
참고Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, Perform a visual inspection of HV insulating gloves for any damage before putting on, Retest for leaks immediately following any incidents that can reasonably be suspected as causing damage to the HV insulating gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 for PPE requirements depending on vehicle configuration
-
Connect FDU HV harness to front Drive Unit
참고1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages
-
Secure RDU HV harness to HV battery
참고1x connector, 1x harness clip, Ensure locking tab is engaged, NOTE: During HV battery assembly replacement transfer HV battery dummy plugs to new HV battery pack assembly as needed
-
Secure A/C compressor HV harness onto battery
참고1x locking connector, 4x clips, Engage locking tab, Do not force lever up, Number of connections may vary by vehicle configuration
-
Remove leather over gloves and HV insulating gloves
참고HV gloves should always be stored in the original packaging and inside a storage box or bag to prevent damage, Make sure that gloves are lying flat not bent or folded
-
Move coolant drain container to front right of HV battery
-
Connect battery supply and return coolant hoses
참고2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged, Hose connections located at center of battery front edge, Reposition coolant drain container as needed
-
Connect PT supply and return hoses
참고2x spring clips, Remove plugs, Perform a push-pull-push test to ensure hose is engaged, Hose connections located at RH front of HV Battery
-
Position coolant drain container underneath RH rear of HV battery
-
Connect RDU supply hose to HV Battery
참고1x spring clip, Remove coolant plugs, Perform a push-pull-push test to ensure hose is engaged, Hose connections located at RH rear of HV Battery
-
Connect RDU return hose to PT return hose
참고1x spring clip, Remove coolant plugs, Pull back wheel liner as required, Perform a push-pull-push test to ensure hose is engaged, Hose connection located at RH rear of HV Battery
- Remove coolant drain container from underneath vehicle
- Install the rear skid plate. See Skid Plate - Rear (Remove and Install).
- Install the skid plate stamping. See Skid Plate Stamping (Remove and Replace).
-
Install front aero shield stamping assembly and front fascia plastic skid plate fasteners
참고17x bolts, 10mm, 6 Nm, Apply Loctite 222 to aero shield fasteners, Close bolt lids
-
Install RH rear wheel liner
참고1x push clip 1x push nutRemove bungee cord, install push clip and push nut
-
Install RH front wheel liner
참고2x 10mm bolt, 1x push clip Remove bungee cord and install fasteners and clips
- Install the RH front and rear wheels. See 휠 어셈블리(탈거 및 장착).
-
Position wheel chocks fore and aft of RH rear wheel
-
Remove all items from pockets and ensure not wearing metal items
참고This includes: rings, watches, bracelets, necklaces, earrings, piercings, phones, badges, metal belt buckles, airpods and headphones
-
Put on HV insulating gloves and leather over gloves
-
Clean contact surface of HV DC inlet posts
참고Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector, Clean residual penetrox
-
Clean busbar HV connector contact surface of residual Penetrox
참고Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
-
Apply Penetrox onto HV DC Inlet posts
참고Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
-
Install busbar onto HV header and install bolts
참고2x bolts, 10mm, 9 Nm
-
Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
참고2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.005 mΩ (5 μΩ) and 0.195 mΩ (195 μΩ).If resistance is consistently greater than 0.195 mΩ (195 μΩ) remove bolt clean busbar and bolt with ISO alcohol reinstall bolt and remeasure. If resistance still too high stop work and escalate Toolbox session.If resistance is lower than 0.005 mΩ (5 μΩ), reposition the probes and measure again.If resistance is repeatedly between 0.005 mΩ (5 μΩ) and 0.195 mΩ (195 μΩ) Hioki test passed, proceed to next step
-
Install bolt securing busbar HV connector lid
참고1x bolt, EP10, 9 Nm
-
Remove leather over gloves and HV insulating gloves
참고HV gloves should always be stored in the original packaging and inside a storage box or bag to prevent damage, Make sure that gloves are lying flat not bent or folded
-
Connect ancillary bay MV connector
참고1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly
-
Install bolts securing HV battery to RUB
참고4x bolts, 21mm, 115 Nm, Tonneau must be closed or removed to access forward bolts, Shown without tonneau for clarity
-
Remove ancillary access bench from bed floor opening
참고1x bench (Use this step for non-premium bed floor procedures)
- Install the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
- 리프트에서 차량을 내립니다. 참조 항목: 차량 상승 - 2 포스트 리프트.
-
Remove Universal Lift Pad adapters
참고4x Adapters, Install original lift pads, Install plugs back into holes in BIW
-
Roll vehicle rearward
참고Position vehicle so front doors can be fully opened, Chock wheels once vehicle is in desired position
-
Install backbone harness
참고6x harness clips, Push harness through to 1st row
-
Inspect backbone harness for misalignment near rear ribs
참고Ensure cable is lying flat without twist, Ensure cable is secured correctly to rib, Apply surface protection at seam of rearmost rib under backbone cable if missing
-
Inspect for presence of backbone harness guide at front casting
참고Ensure backbone harness guide is installed
-
Secure front section of backbone
참고3x clips, Route connector under cabin floor harness
-
Connect backbone harness to rear MV controller
참고1x connector, 1x bolt, 8mm, 6 Nm, Push backbone connector housing into plastic locking cover, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors too while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully
-
Install 2nd row floor Y-Duct
참고1x clip, Maneuver into position then secure to passenger side duct
-
Install RH 2nd row floor duct
참고1x clip, Align floor duct with Y duct then push inward to engage
-
Install cabin floor harness
참고(USE THIS STEP FOR HV BATTERY REPLACEMENT PROCEDURES WHEN RCM AND SEAT RISERS ARE NOT INSTALLED) 4x clips, 2x bolts, 10mm, 10 Nm, Harness clips to HV Battery top surface near area HV battery meets front vehicle body, Bolts secure two harness ground points to top of HV Battery
-
Connect rear display connector to car computer
참고1x connector
-
Secure cabin floor and backbone harnesses onto RH MV controller
참고1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Push from edges of connector housing, Avoid bending ribbon cable at a tight radius
-
Secure RH MV controller connector locking cover
참고1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt
-
Secure floor harness onto LH MV controller
참고1x connector, 1x clip, Secure in locking cover
-
Secure left MV controller connector locking frame
참고1x bolt, 8mm, 6 Nm, Ensure connectors are aligned before tightening center bolt
-
Position RCM for installation
-
Install RCM to HV battery assembly
참고3x nuts, 10mm, 10 Nm, Install new nuts
-
Connect floor harness connectors to RCM
참고2x connectors, Engage locking tabs
-
Install 2nd row dual duct on rails
참고Maneuver as needed through foam insert
-
Install floor jumper duct
참고2x clips
-
Install center console riser duct
참고2x clips, Install from front of riser assembly, Replace any missing or damaged clips
-
Install center floor lower support bracket
참고4x clips, Replace any missing or damaged clips
-
Install center floor upper bracket
참고2x push clips, 4x clips
-
Remove HV battery alignment rods from stancion mounting holes on pack
참고2x alignment rods
-
Install LH rear interior HV battery mounting bolts
참고4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
-
Install LH subwoofer
참고1x connector, 2x bolts, 13mm, 8 Nm, Slide towards LH of vehicle to secure outer port to body, Engage locking tab
-
Install RH rear interior HV battery mounting bolts
참고4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
-
Install RH subwoofer
참고1x connector, 2x bolts, 13mm, 8 Nm, Slide towards outside of vehicle to secure port
-
Install rear carpet assembly
참고4x clips, 6x datums, Secure center foams and datums, Secure stands at center console then secure stands around LH and RH floor ducts, Fully tuck carpet under risers and trim, Replace any missing or damaged clips
-
Install LH lower B-pillar trim
참고2x push clips, 11x clips, 4x datums, 4x seal retainers, 2x hooks, Secure top hooks first
-
Install rear carpet RH duct bezel
참고4x clips, Replace any missing or damaged clips
-
Install rear carpet LH duct bezel
참고4x clips, Replace any missing or damaged clips
-
Install rear wall lower trim
참고2x push clips, 4x clips
-
Secure RH lower C-pillar trim
참고1x clip, 1x datum
-
Secure LH lower C-pillar trim
참고1x clip, 1x datum
- Install 2nd row floor mat
-
Install RH interior front HV battery mounting bolts
참고3x bolts, 24mm, 160 Nm
-
Install RH carpet support foam
참고Seat at rear edge
-
Install RH front cabin carpet
참고Plastic portions at rear of carpet need to clear risers
-
Install center floor trim
참고17x clips, Replace any missing or damaged clips, Install lower section first
-
Install RH center floor rail
참고4x clips, 3x datums
- Install RH front floor mat
-
Install LH front interior HV Battery mounting bolts
참고3x bolts, 24mm, 160 Nm
-
Install LH carpet support foam
참고Seat at rear edge
-
Install LH front cabin carpet
참고Plastic portions at rear of carpet need to clear risers
-
Install accelerator pedal
참고2x nuts, 13mm, 10 Nm, 1x connector, Secure locking tab
-
Install accelerator pedal side trim
참고3x clips, Replace any missing or damaged clips
-
Install LH center floor rail
참고4x clips, 3x datums
- Install LH front floor mat
-
Install footwell cover
참고3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether, Replace any missing or damaged clips or magnets
-
Install LH seat riser assembly
참고4x bolts, 13mm, 40 Nm, 8x clips, release cabin MV harness, If vehicle has cabin outlets attach cabin HV outlet harness to seat riser, Attach air duct to seat riser
-
Install LH outboard riser bolt cover
-
Install LH Lower A-pillar trim
참고7x clips, 3x datums, 2x tabs, Replace any missing or damaged clips
-
Install LH mid A-pillar trim
참고1x clip, 3x tabs, Replace any missing or damaged clips
-
Install RH seat riser assembly
참고4x bolts, 13mm, 40 Nm, 3x clips attach cabin MV harness,6x clips attach cabin HV outlet harness, and attach1x clips release air duct onto riser assembly
-
Install RH outboard riser bolt cover
-
Install RH lower A-pillar trim
참고7x clips, 3x datums, 2x tabs
-
Install RH mid A-pillar trim
참고1x clip, 3x tabs, Replace any missing or damaged clips
-
Position center console in vehicle
참고Lower onto riser
-
Install rear bolts securing center console to riser
참고2x bolts, 10mm, 5 Nm
-
Install center console rear panel
참고10x clips, 3x connectors, 3x harness clips, Replace any missing or damaged clips
-
Connect center console harness connectors
참고2x connectorsConnectors located toward the bottom on the front of the center console
-
Install front bolts securing center console to riser
참고4x bolts, 10mm, 5 Nm
-
Install center console front panel
참고10x clips, Replace any missing or damage clips
-
Position RH front seat into vehicle
참고Recommend Assistance and position seat through rear door, Be cautious not to damage surrounding components while lifting the seat into the vehicle, Seat bolts will be installed on a later step
-
Connect RH front seat harness
참고1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab
-
Secure RH front seat belt to pretensioner
참고Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.
-
Position LH front seat into vehicle
참고Recommend assistance and position seat through rear seat, Be cautious not to damage surrounding components while lifting the seat into the vehicle, Seat bolts will be installed on a later step
-
Connect LH front seat harness
참고1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab
-
Secure LH front seat belt to pretensioner
참고Ensure lock screw is in horizontal position, slide linkage onto pretensioner cable, audible click when screw rotates to locked position, verify no twists in webbing, perform firm pull test with 15 pounds of force
-
Fold down 2nd row 40 seat
참고Pull tether to release then pivot down until locked in place
-
Fold down 2nd row 60 seat
참고Pull tether to release then pivot down until locked in place
- Perform cooling system vacuum refill procedure. See 냉각 시스템(진공 보충).
- MV 전원을 다시 연결합니다. 참조 항목: Mid-Voltage Power (Disconnect and Connect) (Modify).
-
Secure MV battery maintainer and support vehicle
참고1x cover, Secure MV maintainer but leave the Li-ion battery connected, Secure positive terminal to jump post, Secure negative terminal to bolt located between brake fluid reservoir and front trunk, Connect maintainer to power supply, DO NOT allow positive cable to make contact with other metal components, Prevent shorting the cables,Do not have a MV maintainer and the Li-ion battery simultaneously connected for any extended period of time
- Move RH front seat backward
-
Install bolts securing RH front seat front tracks to vehicle
참고2x patch bolts, T45P, 34 Nm, Install new bolts
- Move RH front seat forward
-
Install bolts securing RH front seat rear tracks to vehicle
참고2x patch bolts, T45P, 34 Nm, Install new bolts
- Move LH front seat backward
-
Install bolts securing both LH front seat front tracks to vehicle
참고2x patch bolts, T45P, 34 Nm, Install new bolts
- Move LH front seat forward
-
Install bolts securing LH front seat rear tracks to vehicle
참고2x patch bolts, T45P, 34 Nm, Install new bolts
-
Hold brake pedal and select park on UI to disable EPB service mode
-
Remove wheel chocks from RH rear wheel
참고Confirm the truck is in Park and does not roll, then remove the fore and aft chocks from the RH rear wheel.
-
Select 'High Voltage Procedures
참고Lighting Bolt Icon > High Voltage > Procedures
-
Select 'HV Battery Replacement Procedure'
참고Lightning Bolt Icon > High Voltage > Procedures > High Voltage Battery Replacement
-
ODIN 루틴 실행
UPDATE_CAN-REDEPLOYvia Service Mode Plus:
- Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
- Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
- Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
- Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
- Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy
- Thermal ➜ HVAC ➜ CAN Redeploy
- chassis ➜ DPB Post Replacement ➜ CAN Redeploy
- chassis ➜ ESP Post Replacement ➜ CAN Redeploy
- chassis ➜ IDB Post Replacement ➜ CAN Redeploy
- chassis ➜ RCU Post Replacement ➜ CAN Redeploy
- chassis ➜ ESP Replacement Panel ➜ CAN Redeploy
- chassis ➜ IBST Replacement Panel ➜ CAN Redeploy
-
Remove MV battery maintainer
참고1x cover, Unplug the maintainer first, then remove positive and negative leads from jump posts, Re-secure any jump post covers
-
Select 'High Voltage Battery Replacement Routine'
참고Lightning Bolt Icon > High Voltage > Procedures > High Voltage Battery Replacement > High Voltage Battery Replacement Routine
-
ODIN 루틴 실행
PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Service Mode:
- Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
- Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
- Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
- Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
-
Select "Start Coolant Air Purge" using the UI
참고Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
-
Inspect coolant level and top off as necessary
참고Ensure the fluid level is at the Max line, Top off fluid as required
-
Install coolant bottle cap
- Install the RH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
- Install the RH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
- Install the RH rocker panel assembly. See Rocker Panel Assembly - LH (Remove and Install).
- Install the LH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
- Install the LH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
- Install the LH rocker panel assembly. See Rocker Panel Assembly - LH (Remove and Install).
-
Perform Thermal Performance Test through the UI
참고Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed
- Close tailgate
- ODIN 루틴 실행 PROC_RCM_X_SERVICE-TASKSvia Service Mode Plus:Safety & Restraints ➜ Safety Testing ➜ RCM Service Tasksvia Toolbox:(link)
- ODIN 루틴 실행 PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
- 후면 후드 내 에이프런을 장착합니다. 참조 항목: Underhood Apron - Rear (Remove and Install).
- 모든 창문을 올리고 도어를 모두 닫습니다.