교정 코드 18302600501, 18302600502 2.04 메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간의 내용을 참조하십시오. 메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

1. This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed
2. Set up AC machine
   참고

   Touch time only, Connect to power, Turn power switch on

   

   

   

3. Raise and support vehicle
   참고

   Set air suspension to "Jack Mode"

   

   

4. Open LH front door
   참고

   Push LH B-pillar door trigger to release

   

   

5. Lower LH front window

   

6. Open RH front door
   참고

   Push RH B-pillar door trigger to release

   

   

7. Lower RH front window

   

8. ODIN 루틴 실행 PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox:(link)
9. Unlock vehicle gateway
   참고

   After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

   

   

   

10. Navigate to Refrigerant System through UI
    참고

    Select Service Mode > Thermal > Refrigerant System

    

11. Select "Start Thermal Fill Drain (Coolant and Refrigerant)" through UI
    참고

    Allow routine to complete, ensure routine is successful

    

    

12. Open powered front trunk
    참고

    Via exterior switch or UI

    

    

13. Power down vehicle via UI
    참고

    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off

    

14. Remove rear underhood apron
    참고

    9x clips

    

    

15. Disconnect FRL connector then disconnect MV battery connector
    참고

    2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules

    

    

    

16. Raise vehicle fully
    참고

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

    

    

17. Remove lower valence fasteners
    참고

    2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Release covers to expose bolts

    

    

    

    

    

18. Remove front aero shield
    참고

    11x bolts, 10mm, 6 Nm

    

19. Disconnect CFM connectors
    참고

    2x connectors, 2x clips

    

    

20. Remove fore crossmember fasteners
    참고

    2x bolts, 18mm, 90 Nm

    

    

21. Place coolant catcher below RH front of vehicle

    

22. Disconnect battery coolant supply and return hoses
    참고

    2x edge clips, 2x spring clips, Use caution with pick near HV harness, Release edge clips from casting, Plug Hoses, Position coolant drain as needed

    

    

23. Lower vehicle until tires are touching the ground
    참고

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

    

    

24. Remove caps from low side and high side AC ports
    참고

    2x caps

    

25. Connect A/C hoses to ports
    참고

    Pull back frunk wall if installed to access low side port

    

26. Perform refrigerant system recovery
    참고

    Note or print the amount of refrigerant and oil recovered, If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700

    

    

    

27. Remove frunk assembly
    참고

    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector

    

    

    

    

    

    

    

    

    

28. Remove front center applique
    참고

    8x tabs, 1x connector, Release upper 4 tabs by pushing down then gently pull away, Release frunk release trigger connector

    

    

29. Remove front fascia fasteners
    참고

    2x covers, 6x bolts, 10mm, 4 Nm, Remove tow hook covers to expose bolts

    

    

    

30. Release clips securing front portion of the LH front wheel house liner
    참고

    4x clips

    

31. Remove front fascia LH side fastener
    참고

    1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

    

32. Release clips securing front portion of the RH front wheel house liner
    참고

    4x clips

    

33. Remove front fascia RH side fastener and connectors
    참고

    1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Pull red locking tab to release, Do not push down on locking tab

    

    

34. Remove front lower fascia assembly
    참고

    Place on suitable protective surface

    

    

35. Disconnect the powertrain bypass hose, radiator outlet hose, radiator inlet hose from the Supermanifold
    참고

    3x spring clips, This will drain the coolant reservoir

    

    

36. Disconnect radiator to manifold hose from radiator and plug connections
    참고

    1x spring clip, Remove from vehicle, Plug hoses

    

37. Disconnect manifold to radiator hose from radiator and plug connections
    참고

    1x spring clips, Plug hoses

    

38. Release harness from CFM
    참고

    1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area

    

    

    

39. Remove upper CFM fasteners
    참고

    2x bolts, 10mm, 10 Nm

    

    

40. Remove fore crossmember
    참고

    Lift CFM up as required for additional clearance, Use of a dead blow hammer can aid removal

    

41. Remove CFM
    참고

    Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal

    

    

42. Disconnect supermanifold harness
    참고

    1x connector

    

43. Remove bolts securing supermanifold
    참고

    2x bolts, 15mm, 33 Nm, Break free then remove by hand to avoid tool jamming, Support manifold from underneath, Lower Supermanifold until resting on HVAC case

    

    

44. Disconnect battery supply hose, powertrain supply hose, and battery return hose from supermanifold
    참고

    3x spring clip, 2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Pull supermanifold forward to access clips and connectors

    

    

    

45. Remove LH mid A-pillar trim
    참고

    1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip

    

    

    

46. Remove LH lower A-pillar trim
    참고

    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

    

    

    

47. Remove footwell cover
    참고

    3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether

    

    

    

    

48. Remove RH mid A-pillar trim
    참고

    1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip

    

    

    

49. Remove RH lower A-pillar trim
    참고

    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

    

    

    

50. Remove Mid IP panel
    참고

    19x clips

    

    

    

51. Remove lower IP panel
    참고

    4x patch bolts, 10mm, 7 Nm, 4x screws, T20, 2 Nm, 15x panel clips, 1x push clip, 4x connectors, Discard patch bolts after removal, Release LH/RH knee air bag harness from the main IP harness buddy clips, Remove blue tape to allow service slack & prevent stress to knee air bag connectors, Release connector locking tabs, Release OBD port from lower IP

    

    

    

    

    

    

52. Remove RH EPP clip
    참고

    1x clip, Pull back for access to car computer

    

53. Disconnect glovebox USB connector
    참고

    1x connector, Release locking tab

    

54. Remove glovebox
    참고

    1x connectors, 1x clip, 5x screws, T20, 2 Nm, 2x datums

    

    

55. Place absorbant mats under car computer
    참고

    Ensure coolant will not spill onto electrical components

    

56. Disconnect car computer coolant hoses
    참고

    2x spring clips, Remove lower hose first then upper hose, Plug hoses, Use a coolant jug to catch as much coolant as possible, Tuck hoses out of way once plugged

    

    

57. Remove car computer hose grommet from bulkhead
    참고

    Push grommet outwards into frunk area, Pull hoses through to frunk area

    

    

58. Remove AC hoses from vehicle

    

59. Remove nut securing Penta HVAC line assembly to the Supermanifold plate
    참고

    1x nut, 13mm, 36 Nm

    

60. Remove AC line from Supermanifold
    참고

    1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Remove bolt at supermanifold then mounting bracket bolt near LV battery, Remove AC line assembly from supermanifold, Ensure no washers remain on supermanifold

    

    

61. Remove the Supermanifold from the vehicle
    참고

    Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir

    

    

    

    

62. Remove coolant hose bundle
    참고

    1x breather fitting, 2x clips, Release breather from front drive unit, Release clips then remove coolant hose bundle, Pull HV battery coolant hoses upwards from behind front drive unit, Manipulate as required, Vehicle shown further disassembled for clarity

    

    

    

    

63. Install coolant hose bundle
    참고

    1x breather fitting, 2x clips, Manipulate hoses as required to place in position, Secure edge clips to HVAC case, Secure front drive unit breather, Vehicle shown further disassembled for clarity

    

    

    

    

64. Replace the seal washers to the Penta HVAC line on the AC manifold side
    참고

    5x seal washers, Lube seal washers with RB100EV POE oil

    

65. Install the Supermanifold to the vehicle
    참고

    Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir, Align penta HVAC line

    

    

    

66. Secure chiller to battery hose, powertrain supply hose, chiller to battery hose to supermanifold
    참고

    3x spring clip, 2x connectors, Engage locking tabs, Ensure all hoses are fully engaged with a push-pull-push test

    

    

    

67. Install pentaline to Supermanifold
    참고

    1x nut, 13mm, 36 Nm, Ensure good alignment of pipes before tightening nut

    

    

68. Install bolts securing supermanifold
    참고

    2x bolts, 15mm, 33 Nm, Start by hand

    

    

69. Install CFM
    참고

    Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install

    

    

70. Install fore crossmember
    참고

    Install fasteners at a later step, Lift CFM upwards as required for clearance, Tap into position with dead blow hammer if required

    

71. Install upper CFM fasteners
    참고

    2x bolts, 10mm, 10 Nm

    

    

72. Secure harness to CFM
    참고

    1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector

    

    

    

73. Connect radiator inlet coolant hose
    참고

    1x spring clips,Ensure hose is fully engaged with a push-pull-push test

    

74. Connect radiator to manifold hose to radiator
    참고

    1x spring clip, Ensure hose is fully engaged with a push-pull-push test

    

    

75. Secure powertrain bypass hose, radiator outlet hose, and radiator inlet hose to Supermanifold
    참고

    3x spring clips, Ensure all hoses are fully engaged with a push-pull-push test

    

    

76. Connect supermanifold electrical connector
    참고

    1x connector

    

77. Replace seal washers for supermanifold to compressor AC line on supermanifold side
    참고

    2x seal washers, Lube seal washers with RB100EV POE oil

    

78. Install AC manifold line assembly to Supermanifold
    참고

    1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Install manifold to Supermanifold then secure bracket near LV battery

    

    

79. Raise vehicle fully
    참고

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

    

    

80. Connect battery supply and return coolant hoses
    참고

    2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged

    

    

81. Connect CFM connectors
    참고

    2x connectors, Engage locking tab

    

    

82. Install fore crossmember fasteners
    참고

    2x bolts, 18mm, 90 Nm, Shift crossmember as required to align bolt holes

    

    

83. Install front aero shield
    참고

    11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners

    

84. Install lower valence fasteners
    참고

    2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Secure covers

    

    

    

    

    

85. Lower vehicle until tires are touching the ground
    참고

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

    

    

86. Reconnect AC hoses to vehicle

    

87. Perform system vacuum and refrigerant refill
    참고

    Select 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging

    

    

    

    

    

88. Remove AC hoses from vehicle

    

89. Remove coolant bottle cap

    

90. Install vacuum refill cap onto coolant bottle assembly

    

91. Place empty coolant container into front storage area
    참고

    If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia

    

92. Fill container with at least 15L of coolant

    

93. Place filled coolant container onto coolant drain & fill cart
    참고

    Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle

    

94. Setup coolant refill tool
    참고

    Verify all valves on refill tool are in the closed position, See image for clarity

    

    

95. Install vacuum refill hose to refill cap on coolant bottle
    참고

    Perform push-pull-push test to verify hose is fully installed

    

96. Position overflow hose into empty container

    

97. Place refill hose inside filled coolant container
    참고

    Make sure hose end is fully submerged into coolant

    

98. Connect shop air supply to coolant refill tool
    참고

    If not already done, Verify refill valve is set to off

    

99. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    참고

    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed

    

    

100. Slowly open the refill valve to allow coolant to be drawn into the system
     참고

     Make sure hose end of refill hose is fully submerged during entire process

     

101. Once the gauge reads zero, close the coolant refill valve

     

     

102. Remove shop air supply to coolant refill tool
     참고

     If not already done, Verify refill valve is set to off

     

103. Remove coolant refill hose from coolant container

     

104. Remove coolant overflow hose from coolant container

     

105. Remove vacuum refill hose from refill cap on coolant bottle

     

106. Remove vacuum refill cap from coolant bottle assembly

     

107. Remove coolant refill tool from vehicle
     참고

     Move coolant drain & fill cart away from vehicle

     

     

108. Remove coolant container from inside underhood area

     

109. Inspect coolant level and top off as necessary
     참고

     Ensure that the fluid level is at the Max line, Top off fluid as required

     

110. Install front lower fascia assembly
     참고

     Ensure no harnesses are pinched

     

     

111. Install RH fascia fastener and connectors
     참고

     1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Engage locking tab

     

     

112. Secure RH wheel liner
     참고

     4x clips

     

113. Install LH fascia fastener
     참고

     1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

     

114. Secure LH wheel liner
     참고

     4x clips

     

115. Install front fascia fasteners and covers
     참고

     2x covers, 6x bolts, 10mm, 4 Nm, Install tow hook covers

     

     

     

116. Install front center applique
     참고

     8x tabs, 1x connector, Ensure all tabs engage, Secure frunk release trigger connector

     

     

117. Connect FRL connector then connect MV battery connector
     참고

     2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down

     

     

     

118. Access thermal system routines using the UI
     참고

     Select quick controls > Service mode > Thermal > Actions

     

     

119. ODIN 루틴 실행 PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Service Mode:
     • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
     • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
     • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
     via Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
     via Toolbox:(link)
120. Perform Heat Pump Commissioning through UI
     참고

     Select Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed

     

     

     

     

121. Install caps onto AC ports
     참고

     2x caps

     

122. Select "Start Coolant Air Purge" using the UI
     참고

     Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle

     

     

     

123. Inspect coolant level and top off as necessary
     참고

     Ensure that the fluid level is at the Max line, Top off fluid as required

     

124. Install coolant bottle cap

     

125. Perform Thermal Performance through the UI
     참고

     Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000

     

     

     

     

126. Install frunk assembly
     참고

     6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions

     

     

     

     

     

     

     

     

     

127. Install rear underhood apron
     참고

     9x clips, Adjust windshield seal as required

     

     

128. Close powered front trunk
     참고

     Via exterior switch or UI

     

129. Raise RH front window

     

130. Close RH front door

     

131. Remove vehicle from lift
     참고

     Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"

     

     

132. ODIN 루틴 실행 PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
133. Raise LH front window

     

134. Close LH front door

     

135. This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed
     참고

     18200102,18033302,18033305,18200122**Always use this Step ID**