2026-08-27

盖板 - 高压电池仓（七座）（拆卸和安装） ((拆卸和安装))

校正代码 16101031 1.14 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。 注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。注意：请参阅人体工程学注意事项查看安全健康的作业规程。

警告
本程序为“草案”。虽已通过验证，但可能仍有“警告”和“注意”事项缺失。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。
警告
执行暴露在高压之下的任何程序之前，请取下佩戴的所有首饰（手表、手链、戒指、项链、耳环、身份牌、穿刺饰品等），并取出口袋中的所有物品（钥匙、硬币、钢笔、铅笔、工具、钮扣等）。
警告
如果需要为了安全地执行程序而佩戴矫正护目镜，请确保护目镜牢固地固定到头上并且不会掉落。
警告
只有完成全部所需认证的技术人员才能执行此程序。Tesla 特斯拉建议第三方服务提供商技术人员在执行此程序之前接受同等培训。有关 Tesla 技术人员要求的更多信息，或第三方主题说明，请参阅高压认证要求。处理高压线缆、母排或接头时，务必全程穿戴最低防护等级为 0(1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息，请参阅技术注意事项 TN-15-92-003，高压安全意识注意事项。
Additional part that may be required for this operation (for Europe only):
  • 1108781-BB-F: LABEL - RECYCLING WARNING - EU or
  • 1108781-SH-F: LABEL - RECYCLING WARNING - EU

拆卸

警告
When servicing the ancillary bay cover and components in or around the ancillary bay, there is a possibility of encountering metal flashing on the inner edge of the vehicle single-piece rear casting. These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance of contacting the flashing unprotected. If not already wearing leather over gloves, then at least wear cut-resistant gloves when the flashing is present.
  1. Open all four doors and lower all four windows.
  2. Move the LH front seat forward.
  3. Partially remove the LH rear door seal.
  4. Release the clips (x8) and remove the LH 7-seat lower C-pillar trim.
    注
    The rear edge mates with the groove in the trunk side trim. Starting at the front of the LH rear sill trim, release the clips while working your way back toward the rear.
  5. Fold down the 2nd row 60 seat.
  6. Disconnect the logic connector at the LH seat frame.
    注
    1x connector
  7. Move the 60 seat forward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  8. Remove and discard the 60 seat rear outboard track fastener.
    注
    1x patch bolt, 11mm, 37 Nm, Discard after removal.
  9. Remove and discard the 60 seat rear inboard track fasteners.
    注
    2x patch bolts, 11mm, 37 Nm, Discard after removal.
  10. Move the 60 seat fully rearward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  11. Release one clip and remove the 60 seat outboard track cover.
    注
    Slide covers forward to release from 60 seat tracks.
  12. Release two clips and remove the center track cover from 2nd row seats.
    注
    Slide covers forward to release from 2nd row seat tracks.
  13. Release the cabin carpet from the 60 seat by pulling the cabin carpet towards front of vehicle.
  14. Remove and discard the 60 seat front inboard track fasteners.
    注
    1x bolts, 11mm, 37 Nm, Discard after removal.
  15. Remove and discard the 60 seat front outboard track fastener.
    注
    1x bolts, 11mm, 37 Nm, Discard after removal.
  16. Remove the 2nd row 60 seat assembly from vehicle.
    注
    Recommend assistance.
  17. Move the RH front seat forward.
  18. Partially remove the RH rear door seal.
    注
    Pillar and sill trim have tabs seated underneath seal.
  19. Release the clips (x8) and remove the RH lower C-pillar trim.
    注
    The rear edge mates with the groove in the trunk side trim. Starting at the front of the RH rear sill trim, release the clips while working your way back toward the rear.
  20. Remove the 40 seat outboard track cover.
    注
    1x clip, Slide cover forward to release from 40 seat track.
  21. Release the cabin carpet from 40 seat by pulling cabin carpet towards front of vehicle.
  22. Remove and discard bolts (x2) securing the 40 seat podium to the vehicle.
    注
    2x patch bolts, 11mm, 37 Nm. Discard bolts after removal.
  23. Fold down the 2nd row 40 seatback assembly.
    注
    Press the button or pull the manual lever to fold forwards. If the vehicle is powered off, use the manual lever instead.
  24. Disconnect the 40 frame connector.
    注
    1x connector
  25. Move the 40 seat forward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  26. Remove and discard bolts (x2) securing 40 seat inner and outer tracks to vehicle.
    注
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal.
  27. Move the 40 seat fully rearward using towel bar, with one hand on towel bar pull up and slide the seat rearward with your other hand.
  28. Remove the 40 seat from vehicle.
    注
    Recommend assistance. Do not support 40 seat by cushion pan. Support 40 seat by podium.
  29. Remove the 3rd row seat cushion and disconnect harness.
    注
    1x connector. Pull LH and RH release lever under 3rd row seat cushion to release seat cushion.
  30. Remove 3rd row RH seat cushion bolster.
    注
    1x bolt, 13mm, 37 Nm. Slide RH cushion bolster towards front of vehicle to remove.
  31. Remove 3rd row LH seat cushion bolster.
    注
    1x bolt, 13mm, 37 Nm. Slide LH seat cushion bolster towards front of vehicle to remove.
  32. Release clip securing 3rd row carpet to LH support bracket.
    注
    1x clip
  33. Make a slit in 3rd row carpet around LH seat belt.
    注
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet.
  34. Remove 3rd row carpet from under LH trunk side trim.
  35. Release the clip securing RH body harness to body.
  36. Make a slit in 3rd row carpet around RH seat belt.
    注
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet.
  37. Remove the 3rd row carpet from under RH trunk side trim.
  38. Remove the 3rd row carpet from vehicle.
  39. Open the hood.
  40. Remove the clips (x14) and remove the rear apron.
  41. Disconnect 12V/LV power. See 12V/低压电源（断开和连接）.
  42. Disconnect the HVC logic connector and install logic cap
    注
    1x connector, 1x cap. Release locking tab, then push the handle downward to release the connector.
  43. Remove the 3rd row NVH insulator.
  44. Empty all pockets and remove all metal objects such as watches and jewelery.
  45. Inspect the HV insulating gloves for any damage.
  46. Put on the HV insulating gloves and leather over gloves.
  47. Remove and discard the bolts (x2) securing ancillary bay probe lid cover to ancillary bay cover.
    注
    2x bolts, EP10 5-Lobe, 6 Nm. Discard after removal.
  48. Remove the ancillary bay probe lid cover from ancillary bay cover.
  49. Verify no high voltage.
    注
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component. Measure B+ to Ground, B- to Ground, B+ to B-. If voltage is greater than 10V, Pack contactors are not open or welded, stop work and reach out to Service Engineering.
  50. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover.
    注
    Confirm no visual damage present. Replace gasket if damage is found.
  51. Install the new bolts securing ancillary bay probe lid cover to ancillary bay cover.
    6 Nm (4.4 lbs-ft)
    注
    2x bolts, EP10 5-Lobe, 6 Nm. Install new fasteners
  52. Remove HV insulating gloves.
  53. Release positive 12V output cover from PCS cable.
    注
    1x cover
  54. Remove and discard the nut securing positive 12V output from PCS cable and move the cable aside.
    注
    1x nut, 13mm, 15 Nm. Discard after removal.
  55. Remove the fasteners securing ancillary bay cover to high voltage controller (HVC).
    注
    4x bolts, E10, 5 Nm + 30 degrees. Newer vehicles may be equipped with 3x bolts.
  56. Put on HV insulating gloves and leather over gloves.
    警告
    Continue to wear the gloves until instructed to remove them.
  57. Loosen the bolts securing ancillary bay cover to HV battery.
    注
    18x bolts, E10 5-Lobe, 8 Nm. Use E10 5-Lobe socket without magnet. The fasteners are captive and will stay attached to the ancillary bay cover.
  58. Remove the HVC logic cap.
    注
    1x cap
  59. Remove the ancillary bay cover from the HV battery.
    注
    Inspect the ancillary bay for any missing insulators. Install any missing insulators that are accessible before continuing to next step.

安装

  1. For Europe only: Check the ancillary bay cover that is being replaced for the presence of a recycling warning label that includes a CE marking and manufacturer information.
    图 1. 1108781-BB-F shown, 1108781-SH-F similar
    • If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
    • If the recycling warning label with CE marking and manufacturer information is present on the ancillary bay cover being replaced:
      1. Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
      2. Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
      3. Install a new recycling label with CE marking and Manufacturing Information (part number 1108781-BB-F or 1108781-SH-F) on the new ancillary bay cover.
        注
        For the correct part number, refer to the part number printed on the label that is attached to the ancillary bay cover being replaced.
  2. 如果旧的高压电池仓盖板带火山型支架，而替换件不带相同类型的支架，则需要改装高压控制器 (HVC)，以使盖板替换件和高压控制器能够正确装配。如果盖板替换件带火山型支架，请跳过本程序中的下一步骤。
    图 2. 高压电池仓盖板替换件（不带火山型支架）
    图 3. 高压电池仓盖板改装区域；为清晰起见，图示中盖板已安装
    图 4. 需要拆卸高压控制器压铆螺柱；为清晰起见，图示中高压电池仓盖板已拆卸
    1. 将高压电池仓线束从高压控制器连接器上断开。
    2. 拆下将高压控制器固定到铰链托盘的螺栓，然后将控制器从车辆上拆下。
      2 Nm (1.5 lbs-ft)
      图 5. 5 螺栓高压控制器
    3. 使用 Dremel 切割轮拆下高压控制器压铆螺柱。弃用压铆螺柱。
      警告
      执行此程序时，穿戴适当的个人防护装备 (PPE)，包括防割手套和护目镜。
      警告
      请注意请勿损坏高压控制器上表面或周围的压铆螺柱。
      注
      尽可能贴近压铆螺柱底部切割。
      提示
      推荐使用以下工具
      • Dremel 附件套装（110 件装）
    4. 在高压控制器压铆螺柱孔上粘贴电工胶带。
      提示
      推荐使用以下工具
      • 电工胶带
    5. 将高压控制器安装到高压电池仓上，然后安装将高压控制器固定到铰链托盘的螺栓。
      2 Nm (1.5 lbs-ft)
    6. 将高压电池仓线束连接到高压控制器连接器。
  3. Inspect ancillary bay walls for any damage.
    注
    Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused. Any paint that comes off the ancillary bay wall—whether or not it sticks to the seal—will require an enclosure leak test when reassembled. It can still be reused.
  4. Inspect ancillary bay cover seal to confirm it has no visual damage.
    注
    Image up close for clarity. Delaminated and torn seals cannot be reused.
  5. If the aluminum tape retrofit patch is missing or damaged, remove the patch (if present), clean the area with an IPA wipe, apply another patch of aluminum tape, and wet out the patch with a silicone roller to set the adhesive.
    提示
    推荐使用以下工具
    • 3M 425 Aluminum Foil Tape - 0601363
    图 6. 5-Bolt to 4-Bolt Patch 50mm x 50mm
    图 7. 4-Bolt to 3-Bolt Patch 30mm x 30mm
  6. Position the ancillary bay cover to HV battery for installation.
    注
    Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
  7. Install HVC logic cap.
    注
    1x cap
  8. Install bolts securing ancillary bay cover to HV battery.
    8 Nm (5.9 lbs-ft)
    注
    18x bolts, E10 5-Lobe, 8 Nm. Use E10 5-Lobe socket without magnet. Fasteners are captive. Follow torque sequence per image
  9. Remove HV insulating gloves.
  10. Install fasteners securing ancillary bay cover to high voltage controller (HVC).
    5 Nm (3.7 lbs-ft) + 30 degrees
    注
    4x bolts, E10, 5 Nm + 30 degrees. Newer vehicles may be equipped with 3x bolts.
  11. Install the new nut (1523698-00-A) to secure the positive 12V output cable to the DCDC passthrough, and mark the nut with a paint pen after torque.
    9 Nm (6.6 lbs-ft)
    警告
    确保正极输出电缆的位置正确，并且沿正确方向紧贴直流-直流直通件的塑料防旋转边缘。
    注
    1x nut, 13mm, 9 Nm. Make sure rubber boot is not pinched between cable terminal and pass through.
  12. Install the positive 12V output cover to PCS cable
    注
    1x cover
  13. Install the 3rd row NVH insulator.
  14. Remove logic cap and connect the HVC logic connector.
    注
    1x connector, 1x cap. Align connector then pull the handle to locking position get connector fully seated.
  15. Install 3rd row carpet into vehicle.
  16. Install 3rd row carpet under RH trunk side trim.
  17. Install clip securing RH body harness to body.
    注
    1x clip
  18. Install 3rd carpet under LH trunk side trim.
  19. Install clip securing 3rd row carpet to LH support bracket.
    注
    1x clip
  20. Connect 12V/LV power. See 12V/低压电源（断开和连接）.
  21. Install 3rd row LH seat cushion bolster.
    注
    1x bolt, 13mm, 37 Nm. Slide LH seat cushion bolster into seat frame assembly.
  22. Install 3rd row RH seat cushion bolster.
    注
    1x bolt, 13mm, 37 Nm. Slide RH seat cushion bolster into seat frame assembly.
  23. Install 3rd row seat cushion and connect harness.
    注
    1x connector. Secure 3rd row seat cushion into RH and LH latches.
  24. Install 40 seat into vehicle.
    注
    Recommend assistance. Do not support 40 seat by cushion pan. Support 40 seat by podium.
  25. Connect 40 seat frame connector to body harness.
    注
    1x connector
  26. Install new bolts (1616775-00-B) securing 40 seat podium to vehicle hand tight.
    注
    2x patch bolts, 11mm, 37 Nm. Torque at later step.
  27. Move 40 seat forward using towel bar, with one hand on towel bar pull up and slide the seat forward with your other hand.
  28. Install new bolts (1616775-00-B) securing 40 seat inner and outer tracks to vehicle.
    注
    2x patch bolts, 11mm, 37 Nm.
  29. Move 40 seat back to the original position.
  30. Torque bolts securing 40 seat podium to vehicle.
    37 Nm (27.3 lbs-ft)
    注
    2x patch bolts, 11mm, 37 Nm.
  31. Install the cabin carpet to 40 seat.
  32. Install 40 seat outboard track cover.
    注
    1x clip
  33. Install RH lower C-pillar trim.
    注
    8x clips. Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips.
  34. Reseat RH rear door seal.
    注
    Seat pillar and sill trim tabs underneath seal.
  35. Move the RH front seat to its original position.
  36. Install 2nd row 60 seat assembly.
    注
    Recommend assistance.
  37. Connect logic connector at LH 60 seat frame.
    注
    1x connector
  38. Install new fasteners (1616775-00-B) securing 60 seat frame to body.
    注
    5x patch bolts, 11mm, 37 Nm. Bottom seat bolts located behind main carpet. Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
  39. Secure cabin carpet to 60 seat.
    注
    Strap velcro on.
  40. Move 60 seat to its original position.
  41. Install 60 seat outboard track cover.
    注
    1x clip
  42. Install center track cover to 2nd row seats.
    注
    2x clip. Slide cover straight on to clip to 2nd row seat tracks.
  43. Install LH 7-seat lower C-pillar trim.
    注
    8x clips. Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  44. Reseat LH rear door seal.
    注
    Seat pillar and sill trim tabs underneath seal.
  45. Move LH front seat to its original position.
  46. Raise all four windows and close all four windows.
    注
    If 12V is powered up, unlatch rear doors before closing.