08/04/2024 19:50:48

管 - 跳线 - 前歧管 - LH(结构化电池组)(拆卸和更换)

校正代码 18309312 1.20 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

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警告
本程序为“草案”。虽已通过验证,但可能仍有“警告”和“小心”事项缺失。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com
  1. Open the LH front door and lower the LH front window
  2. Remove the LH rocker panel carrier. See 支架 - 门槛板 - LH(结构化电池组)(拆卸和更换).
  3. Remove butyl patches covering LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    2x butyl patches, Clean excess butyl from area
  4. Install lift pad adapters onto LH rocker
    Informational PurposesAn informational icon, calling your attention
    2x lift pad adapters
  5. Remove the RH rocker panel carrier. See 支架 - 门槛板 - LH(结构化电池组)(拆卸和更换).
  6. Remove butyl patches covering RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    2x butyl patches, Clean excess butyl from area
  7. Install lift pad adapters onto RH rocker
    Informational PurposesAn informational icon, calling your attention
    2x lift pad adapters
  8. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
  9. Remove the rear underhood apron. See 前备箱挡板 - 后部(拆卸和更换).
  10. Remove bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    1x bolt, 10mm, 5 Nm
  11. Release washer tank neck from washer tank and set aside
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    1x O-ring, No need to remove hose from neck
  12. Remove HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
  13. Power off vehicle from center display
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    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  14. Disconnect LV battery connector and First Responder Loop
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    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  15. Raise vehicle fully and lower lift onto locks
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    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  16. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  17. Position coolant drain container underneath center front of HV battery pack
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    Underneath front left manifold battery supply tube
  18. Disconnect front left manifold battery supply tube
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    1x spring clip, 1x clip, Plug hose connections as needed
  19. Position coolant drain container underneath LH front of HV battery
  20. Remove front left manifold battery supply tube from HV battery pack
    Informational PurposesAn informational icon, calling your attention
    1x spring clip, 3x clips, Use shop towel to clean any residue coolant if necessary, Plug hose connections as needed
  21. Install front left manifold battery supply tube onto HV battery pack
    Informational PurposesAn informational icon, calling your attention
    1x spring clip, 3x clips, Remove plugs as needed
  22. Position coolant drain container underneath center front of HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Underneath front left manifold battery supply tube
  23. Connect front left manifold battery supply tube
    Informational PurposesAn informational icon, calling your attention
    1x spring clip, 1x clip, Remove plugs as needed
  24. Remove coolant drain container from underneath vehicle
  25. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  26. Lower vehicle fully
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    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  27. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  28. Remove coolant bottle cap
  29. Fill coolant to the proper level
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    Ensure that the fluid level filled to the Max line
  30. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  31. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  32. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode:
    • Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
    • Thermal ➜ Coolant System ➜ Coolant Purge Start
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
    ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  33. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  34. Inspect coolant level and top off as necessary
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    Ensure that the fluid level is at the Max line
  35. Install coolant bottle cap
  36. Remove vehicle from lift
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    Lower rack arms fully and remove from under vehicle
  37. Remove lift pad adapters from LH rocker
    Informational PurposesAn informational icon, calling your attention
    2x lift pad adapters
  38. Install butyl patches onto LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  39. Install the LH rocker panel carrier. See 支架 - 门槛板 - LH(结构化电池组)(拆卸和更换).
  40. Remove lift pad adapters from RH rocker
    Informational PurposesAn informational icon, calling your attention
    2x lift pad adapters
  41. Install butyl patches onto RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  42. Install the RH rocker panel carrier. See 支架 - 门槛板 - LH(结构化电池组)(拆卸和更换).
  43. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  44. Secure washer tank neck onto washer tank
    Informational PurposesAn informational icon, calling your attention
    1x O-ring, Ensure washer hose is properly routed
  45. Install bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    1x bolt, 10mm, 5 Nm
  46. Install the rear underhood apron. See 前备箱挡板 - 后部(拆卸和更换).
  47. Raise the LH front window and close the LH front door.