18/12/2023 19:28:39

铰链托盘 - 控制器 - 高压(拆卸和更换)

校正代码 16301622 1.32 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

Warning IconA warning icon, calling your attention to a possibly risky situation
警告
尽管此程序已经过验证,但仍是一个草案。可能没有警告和注意事项。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com
  1. Open all four doors
  2. Lower LH front window
  3. Move LH front seat forward
  4. Move RH front seat forward
  5. Remove 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    1x connector, Lift front edge of seat cushion upward to release foam from frame
  6. Partially remove LH rear door seal
  7. Remove LH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  8. Partially remove RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Pillar and sill trim have tabs seated underneath seal
  9. Remove RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of RH rear sill trim working your way back towards rear of sill trim
  10. Remove clips securing rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    3x push clips
  11. Remove fasteners securing 40 seat frame to body
    Informational PurposesAn informational icon, calling your attention
    4x bolts, 11mm, 37 Nm, Bottom seat bolts located behind main carpet
  12. Fold the 40 seat in down position
    Informational PurposesAn informational icon, calling your attention
    Protect the seat cushion, Do not put weight on seat in folded position without cushion present due to risk of bending the locator tab on the frame
  13. Disconnect 40 frame connector
    Informational PurposesAn informational icon, calling your attention
    1x connector
  14. Remove 2R 40 seat assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Recommend assistance
  15. Remove fasteners securing 60 seat frame to body
    Informational PurposesAn informational icon, calling your attention
    5x bolts, 11mm, 37 Nm, Bottom seat bolts located behind main carpet
  16. Fold the 60 seat in down position
    Informational PurposesAn informational icon, calling your attention
    Protect the seat back upholstery if necessary, Do not put weight on seat in folded position without cushion present due to risk of bending the locator tab on the frame
  17. Disconnect logic connector at LH seat frame
    Informational PurposesAn informational icon, calling your attention
    1x connector
  18. Remove 2nd row 60 seat assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Recommend assistance
  19. Open hood
  20. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    14x clips
  21. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Via Controls > Safety & Security > Vehicle Power > Power Off
  22. Disconnect 12V negative terminal and first responders loop
    Informational PurposesAn informational icon, calling your attention
    1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge
  23. Remove all items from pockets and ensure not wearing metal items
  24. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  25. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  26. Remove the bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  27. Remove the ancillary bay probe lid cover from the ancillary bay cover
  28. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  29. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Confirm no visual damage present, Replace gasket if damage is found
  30. Install the bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    2x bolts, EP10 5-Lobe, 6 Nm, Install new rubber washer bolts
  31. Remove HV insulating gloves
  32. Disconnect the HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  33. Remove fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    4x bolts, E10, 5 Nm + 30 degrees, Discard after removal, Newer vehicles may be equipped with 3x bolts
  34. Remove HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    1x cap
  35. Remove bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover
  36. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  37. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  38. Remove ancillary bay cover from HV battery
    Informational PurposesAn informational icon, calling your attention
    Inspect the ancillary bay for any missing insulators, Install any missing insulators that are accessible before continuing to next step
  39. Install the battery pyro and shunt insulators
    Informational PurposesAn informational icon, calling your attention
    2x insulators
  40. Install the HV joint insulator onto positive pack contactor
    Informational PurposesAn informational icon, calling your attention
    1x insulator
  41. Install the HV joint insulator to negative pack contactor
    Informational PurposesAn informational icon, calling your attention
    1x insulator
  42. Install the insulator for DC input assembly to both fastcharge busbars inlet side
    Informational PurposesAn informational icon, calling your attention
    2x insulators
  43. Install the negative AC inlet terminal cover
    Informational PurposesAn informational icon, calling your attention
    1x cover, 3x clips, Use caution as the clips are very easy to damage
  44. Install the positive AC inlet terminal cover
    Informational PurposesAn informational icon, calling your attention
    1x cover, 3x clips, Use caution as the clips are very easy to damage
  45. Install fuses access insulator
    Informational PurposesAn informational icon, calling your attention
    3x clips
  46. Install HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    1x cap
  47. 拆下烟火电池隔离开关。请参阅烟火电池断接开关(拆卸和更换)
  48. Disconnect HV controller connectors
    Informational PurposesAn informational icon, calling your attention
    7x connectors
  49. Remove the megaharness clips from HV controller hinge tray
    Informational PurposesAn informational icon, calling your attention
    5x harness clips
  50. Remove bolts securing hinge tray onto HV controller
    Informational PurposesAn informational icon, calling your attention
    2x bolts, E6, 2 Nm
  51. Remove the HV hinge tray from ancillary bay assembly
    Informational PurposesAn informational icon, calling your attention
    2x pivot clips, Pull upward and release from pivot clips
  52. Install the HV hinge tray to ancillary bay assembly
    Informational PurposesAn informational icon, calling your attention
    2x pivot clips, Position hinge tray onto pivot clips and push down to secure into clips
  53. Install bolts securing hinge tray onto HV controller
    Informational PurposesAn informational icon, calling your attention
    2x bolts, E6, 2 Nm
  54. Connect HV controller connectors
    Informational PurposesAn informational icon, calling your attention
    7x connectors
  55. Install the megharness clips to HV controller hinge tray
    Informational PurposesAn informational icon, calling your attention
    5x clips
  56. Remove fuse access insulator
    Informational PurposesAn informational icon, calling your attention
    3x clips, Lift straight up off of the fuses
  57. 测量烟火电池隔离开关安装点间的电压,然后安装烟火电池隔离开关。请参阅烟火电池断接开关(拆卸和更换)
  58. Remove the insulator for DC input assembly to both fastcharge busbar inlet side
    Informational PurposesAn informational icon, calling your attention
    2x insulators
  59. Remove the HV joint insulator from positive pack contactor
    Informational PurposesAn informational icon, calling your attention
    1x insulator
  60. Remove the HV joint insulator from negative pack contactor
    Informational PurposesAn informational icon, calling your attention
    1x insulator
  61. Clean HVC studs and ancillary bay cover underside with isopropyl alcohol
    Informational PurposesAn informational icon, calling your attention
    4x studs
  62. Inspect ancillary bay walls for damage
    Informational PurposesAn informational icon, calling your attention
    Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused, Any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, It can still be reused
  63. Inspect ancillary bay cover seal to confirm it has no visual damage
    Informational PurposesAn informational icon, calling your attention
    Image up close for clarity, Delaminated and torn seals cannot be reused
  64. Remove HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    1x cap
  65. Position the ancillary bay cover to HV battery for installation
    Informational PurposesAn informational icon, calling your attention
    Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
  66. Install HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    1x cap
  67. Install bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, Fasteners are captive, Follow torque sequence per image
  68. Install fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    4x bolts, E10, 5 Nm + 30 degrees, Install new bolts, Newer vehicles may be equipped with 3x bolts
  69. Remove HV insulating gloves
  70. Remove logic cap and connect the HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  71. Install 2R 40 seat assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Recommend assistance
  72. Connect 40 seat frame connector to body harness
    Informational PurposesAn informational icon, calling your attention
    1x connector
  73. Fold the 40 seat into vertical position
    Informational PurposesAn informational icon, calling your attention
    Remove seat cushion protection
  74. Secure 40 seat frame to vehicle
    Informational PurposesAn informational icon, calling your attention
    4x bolts, 11mm, 37 Nm, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Inboard rear -> Outboard rear -> Inboard front
  75. Install RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
  76. Reseat RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Seat pillar and sill trim tabs underneath seal
  77. Install 2nd row 60 seat assembly
    Informational PurposesAn informational icon, calling your attention
    Recommend assistance
  78. Connect logic connector at LH seat frame
    Informational PurposesAn informational icon, calling your attention
    1x connector
  79. Fold the 60 seat into vertical position
    Informational PurposesAn informational icon, calling your attention
    Remove seat back protection if necessary
  80. Install fasteners securing 60 seat frame to body
    Informational PurposesAn informational icon, calling your attention
    5x bolts, 11mm, 37 Nm, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
  81. Install LH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips
  82. Reseat LH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Seat pillar and sill trim tabs underneath seal
  83. Install clips securing rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    3x push clips
  84. Install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
  85. Connect first responder loop and 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer
  86. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  87. Close hood
  88. Move LH front seat to original position
  89. Move RH front seat to original position
  90. Raise all four windows
  91. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    If 12V is powered up, Unlatch rear doors before closing