16/08/2024 12:43:47

盖板 - 高压电池仓（七座）（拆卸和更换）

校正代码 16101032 1.08 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈，请发送电子邮件至LaborTimeFeedback@tesla.com。注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

警告

尽管此程序已经过验证，但仍是一个草案。可能没有警告和注意事项。请遵守安全要求，处理或靠近高压系统和部件时，请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com。

警告

执行暴露在高压之下的任何程序之前，请取下佩戴的所有首饰（手表、手链、戒指、项链、耳环、身份牌、穿刺饰品等），并取出口袋中的所有物品（钥匙、硬币、钢笔、铅笔、工具、钮扣等）。

警告

如果需要为了安全地执行程序而佩戴矫正护目镜，请确保护目镜牢固地固定到头上并且不会掉落。

警告

只有接受过高压安全意识培训并完成全部所需认证课程（如适用）的维修技师才允许执行此程序。处理高压线缆、母排或接头时，务必穿戴最低防护等级为 0 (1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息，请参阅技术注意事项 TN-15-92-003，高压安全意识注意事项。

2024-07-29: Added information on installing a recycling warning label with CE marking and manufacturer information, if this was present on the ancillary bay cover being replaced.
2023-11-08: Added/updated HV insulating glove steps.
2023-05-22: Added caution for correct positive DC cable connection.

Additional part that may be required for this operation (for Europe only):

1108781-BB-F: LABEL - RECYCLING WARNING - EU or
1108781-SH-F: LABEL - RECYCLING WARNING - EU

拆卸

警告

When servicing the ancillary bay cover and components in or around the ancillary bay, there is a possibility of encountering metal flashing on the inner edge of the vehicle single-piece rear casting. These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance of contacting the flashing unprotected. If not already wearing leather over gloves, then at least wear cut-resistant gloves when the flashing is present.

Open all four doors
Lower all four windows
Move LH front seat forward
Partially remove LH rear door seal
Remove LH 7s Lower C-Pillar Trim

注
8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
Fold 60 seat into down position
Disconnect logic connector at LH seat frame

注
1x connector
Move 60 seat forward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Remove 60 seat rear outboard track fastener

注
1x patch bolt, 11mm, 37 Nm, Discard after removal
Remove 60 seat rear inboard track fasteners

注
2x patch bolts, 11mm, 37 Nm, Discard after removal
Move 60 seat fully rearward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Remove 60 seat outboard track cover

注
1x clip, Slide covers forward to release from 60 seat tracks
Remove center track cover from 2nd row seats

注
2x clips, Slide covers forward to release from 2nd row seat tracks
Release cabin carpet from 60 seat

注
Pull cabin carpet towards front of vehicle
Remove 60 seat front inboard track fasteners

注
1x bolts, 11mm, 37 Nm, Discard after removal
Remove 60 seat front outboard track fasteners

注
1x bolts, 11mm, 37 Nm, Discard after removal
Remove 2nd row 60 seat assembly from vehicle

注
Recommend assistance
Move RH front seat forward
Partially remove RH rear door seal

注
Pillar and sill trim have tabs seated underneath seal
Remove RH rear sill trim

注
8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
Remove 40 seat outboard track cover

注
1x clip, Slide cover forward to release from 40 seat track
Release cabin carpet from 40 seat

注
Pull cabin carpet towards front of vehicle
Remove bolts securing 40 seat podium to vehicle

注
2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
Fold 40 seat into down position
Disconnect 40 frame connector

注
1x connector
Move 40 seat forward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Remove bolts securing 40 seat inner and outer tracks to vehicle

注
2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
Move 40 seat fully rearward using towel bar

注
With one hand on towel bar pull up and slide the seat rearward with your other hand
Remove 40 seat from vehicle

注
Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
Remove 3rd row seat cushion and disconnect harness

注
1x connector, Pull LH and RH release lever under 3rd row seat cushion to release seat cushion
Remove 3rd row RH seat cushion bolster

注
1x bolt, 13mm, 37 Nm, Slide RH cushion bolster towards front of vehicle to remove
Remove 3rd row LH seat cushion bolster

注
1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster towards front of vehicle to remove
Release clip securing 3rd row carpet to LH support bracket

注
1x clip
Make a slit in 3rd row carpet around LH seat belt

注
Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
Remove 3rd row carpet from under LH trunk side trim
Release clip securing RH body harness to body
Make a slit in 3rd row carpet around RH seat belt

注
Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
Remove 3rd row carpet from under RH trunk side trim
Remove 3rd row carpet from vehicle
Open the hood.
Remove the rear apron.
Disconnect 12V/LV power. See 12V/低压电源（断开和连接）.
Disconnect the HVC logic connector and install logic cap

注
1x connector, 1x cap, Release locking tab then push the handle downward to release connector
Remove 3rd row NVH insulator
Empty all pockets and remove all metal objects such as watches and jewelery.
Inspect the HV insulating gloves for any damage.
Put on the HV insulating gloves and leather over gloves.
Remove bolts securing ancillary bay probe lid cover to ancillary bay cover

注
2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
Remove ancillary bay probe lid cover from ancillary bay cover
Verify no high voltage

注
Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover

注
Confirm no visual damage present, Replace gasket if damage is found
Install the bolts securing ancillary bay probe lid cover to ancillary bay cover

注
2x bolts, EP10 5-Lobe, 6 Nm, Install new fasteners
Remove HV insulating gloves
Release positive 12V output cover from PCS cable

注
1x cover
Remove nut securing positive 12V output from PCS cable and move cable aside

注
1x nut, 13mm, 15 Nm, Discard after removal
Remove fasteners securing ancillary bay cover to high voltage controller (HVC)

注
4x bolts, E10, 5 Nm + 30 degrees, Discard after removal, Newer vehicles may be equipped with 3x bolts
Put on HV insulating gloves and leather over gloves.

警告
Continue to wear the gloves until instructed to remove them.
Remove bolts securing ancillary bay cover to HV battery

注
18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover
Remove HVC logic cap

注
1x cap
Remove ancillary bay cover from HV battery

注
Inspect the ancillary bay for any missing insulators, Install any missing insulators that are accessible before continuing to next step

安装

For Europe only: Check the ancillary bay cover that is being replaced for the presence of a recycling warning label that includes a CE marking and manufacturer information.

图 1. 1108781-BB-F shown, 1108781-SH-F similar
- If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
- If the recycling warning label with CE marking and manufacturer information is present on the ancillary bay cover being replaced:
  1. Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
  2. Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
  3. Install a new recycling label with CE marking and Manufacturing Information (part number 1108781-BB-F or 1108781-SH-F) on the new ancillary bay cover.
    注
    For the correct part number, refer to the part number printed on the label that is attached to the ancillary bay cover being replaced.
Inspect ancillary bay walls for damage

注
Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused, Any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, It can still be reused
Inspect ancillary bay cover seal to confirm it has no visual damage

注
Image up close for clarity, Delaminated and torn seals cannot be reused
Position the ancillary bay cover to HV battery for installation

注
Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
Install HVC logic cap

注
1x cap
Install bolts securing ancillary bay cover to HV battery

注
18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, Fasteners are captive, Follow torque sequence per image
Remove HV insulating gloves.
Install fasteners securing ancillary bay cover to high voltage controller (HVC)

注
4x bolts, E10, 5 Nm + 30 degrees, Install new bolts, Newer vehicles may be equipped with 3x bolts
Install positive 12V output from PCS cable and torque nut securing it

警告
确保正极输出电缆的位置正确，并且沿正确方向紧贴直流-直流直通件的塑料防旋转边缘上。

注
1x nut, 13mm, 9 Nm, Install new nut, Mark the nut after torque, Make sure rubber boot is not pinched between cable terminal and pass through
Install positive 12V output cover to PCS cable

注
1x cover
Install 3rd row NVH insulator
Remove logic cap and connect the HVC logic connector

注
1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
Install 3rd row carpet into vehicle
Install 3rd row carpet under RH trunk side trim
Install clip securing RH body harness to body

注
1x clip
Install 3rd carpet under LH trunk side trim
Install clip securing 3rd row carpet to LH support bracket

注
1x clip
Connect 12V/LV power. See 12V/低压电源（断开和连接）.
Install 3rd row LH seat cushion bolster

注
1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster into seat frame assembly
Install 3rd row RH seat cushion bolster

注
1x bolt, 13mm, 37 Nm, Slide RH seat cushion bolster into seat frame assembly
Install 3rd row seat cushion and connect harness

注
1x connector, Secure 3rd row seat cushion into RH and LH latches
Install 40 seat into vehicle

注
Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
Connect 40 seat frame connector to body harness

注
1x connector
Install bolts securing 40 seat podium to vehicle hand tight

注
2x patch bolts, 11mm, 37 Nm, Install new bolts, Torque at later step
Move 40 seat forward using towel bar

注
With one hand on towel bar pull up and slide the seat forward with your other hand
Install bolts securing 40 seat inner and outer tracks to vehicle

注
2x patch bolts, 11mm, 37 Nm, Install new bolts
Move 40 seat to original position
Torque bolts securing 40 seat podium to vehicle

注
2x patch bolts, 11mm, 37 Nm
Install cabin carpet to 40 seat
Install 40 seat outboard track cover

注
1x clip
Install RH rear sill trim

注
8x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
Reseat RH rear door seal

注
Seat pillar and sill trim tabs underneath seal
Move the RH front seat to its original position.
Install 2nd row 60 seat assembly

注
Recommend assistance
Connect logic connector at LH 60 seat frame

注
1x connector
Install fasteners securing 60 seat frame to body

注
5x patch bolts, 11mm, 37 Nm, Install new patch bolts, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
Secure cabin carpet to 60 seat

注
Strap velcro on
Move 60 seat to original position
Install 60 seat outboard track cover

注
1x clip
Install center track cover to 2nd row seats

注
2x clip, Slide cover straight on to clip to 2nd row seat tracks
Install LH 7s Lower C-Pillar Trim

注
8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
Reseat LH rear door seal

注
Seat pillar and sill trim tabs underneath seal
Move LH front seat to original position
Raise all four windows
Close all four doors

注
If 12V is powered up, Unlatch rear doors before closing