18/12/2023 19:28:39

高压电池仓漏气测试(结构化电池组)

校正代码 16100420 0.55 注意:除非本程序中另有明确规定,否则上述校正代码和 FRT 反映的是执行本程序(包括关联程序)所需的所有工作。除非明确要求,否则请勿堆叠校正代码。注意:请参阅平均维修工时,深入了解 FRT 及其创建方式。要提供有关 FRT 值的反馈,请发送电子邮件至LaborTimeFeedback@tesla.com注意:请参阅人员保护,确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。

Warning IconA warning icon, calling your attention to a possibly risky situation
警告
本程序为“草案”。虽已通过验证,但可能仍有“警告”和“小心”事项缺失。请遵守安全要求,处理或靠近高压系统和部件时,请谨慎操作。请将校正修理内容及反馈发送至ServiceDevelopment@teslamotors.com
  1. Open all four doors
  2. Lower all four windows
  3. Open hood
  4. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    14x clips
  5. Remove bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    1x bolt, 10mm, 5 Nm
  6. Remove HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
  7. Move LH front seat forward
  8. Move RH front seat forward
  9. Remove 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    1x connector, Lift front edge of seat cushion upward to release foam from frame
  10. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  11. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  12. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
  13. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Ensure vehicle is not charging, Note the MYSP lifting points are more narrow than the MY
  14. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  15. Remove push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    2x clips
  16. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt and an extra clip
  17. Remove all items from pockets and ensure not wearing metal items
  18. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  19. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  20. Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
  21. Release RDU HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  22. Verify no high voltage at RDU HV header
    Informational PurposesAn informational icon, calling your attention
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  23. Remove HV insulating gloves
  24. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  25. Cut away insulation covering pyro cover
    Informational PurposesAn informational icon, calling your attention
    If insulation is present then cut away
  26. Remove breather from pyro cover
    Informational PurposesAn informational icon, calling your attention
    1x breather, Discard after removal
  27. Install air splitter hose onto pyro cover
    Informational PurposesAn informational icon, calling your attention
    1x hose, Splitter still in development
  28. Connect regulator to air supply
  29. Turn right side regulator valve to the open position
    Informational PurposesAn informational icon, calling your attention
    By turning the valve knob to a horizontal position, The valve is fully open
  30. Set regulator to 0.3 psi
  31. Open left side regulator valve to inject air into ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Allow 30 seconds fill time, Close right side regulator valve when pressure reaches 0.3 psi
  32. Wait 15 seconds for pressure to settle
  33. Record value of starting pressure
  34. Wait 30 seconds to test pressure
  35. Record value of end pressure
    Informational PurposesAn informational icon, calling your attention
    Subtract ending pressure from starting pressure, If difference is greater than 0.0484 psi then inspect tools and retest, If difference is still greater than 0.0484 psi then proceed to Combined Platter and Ancillary Bay leak down test, If difference is 0.0484 psi or less then proceed with current procedure
  36. Disconnect air supply from regulator tool
  37. Install breather onto pyro cover
    Informational PurposesAn informational icon, calling your attention
    1x breather, Install new breather
  38. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  39. Secure RDU HV harness onto HV battery
    Informational PurposesAn informational icon, calling your attention
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  40. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
  41. Install push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    2x clips
  42. Lower vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  43. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  44. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  45. Secure washer tank neck onto washer tank
    Informational PurposesAn informational icon, calling your attention
    1x O-ring, Ensure washer hose is properly routed
  46. Install bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    1x bolt, 10mm, 5 Nm
  47. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  48. Close hood
  49. Install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
  50. Move LH front seat to original position
  51. Move RH front seat to original position
  52. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Lower rack arms fully and remove from under vehicle
  53. Raise all four windows
  54. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    If 12V is powered up, Unlatch rear doors before closing