05/06/2024 20:07:55
Door - Charge Port (NA) (Remove and Replace)
교정 코드 4401010101 4401010102 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호을(를) 참조하여 적절한 PPE를 착용했는지 확인하십시오.
경고
이 절차는 검증되었지만 초안입니다. 경고와 주의사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.
-
Open trunk from exterior switch
-
Open all four doors
-
Lower all four windows
-
Move LH front seat forward
-
Move RH front seat forward
-
Open hood
-
Remove rear underhood apron
참고14x clips
-
Place vehicle in service mode
참고Via UI > Controls > Software, Touch and hold "Model 3" for 4 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
-
Power off vehicle from center display
참고Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
-
Disconnect LV battery and First Responder Loop
참고2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
-
Verify operation of multimeter
참고Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery
-
Remove all items from pockets and ensure not wearing metal items
-
Inspect HV insulating gloves
참고Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
-
Put on HV insulating gloves and leather over gloves
참고Make sure to wear Electrical Protective Gloves any time Hioki tester is used
-
Verify there is no high voltage present at the charge port
참고Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage components, Measure B+ to B-, B- to Ground, and B+ to Ground (use rear left door striker as a ground for the isolation check), If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
-
Remove HV insulating gloves
-
Remove load floor
참고Use pull tab located at rear edge of panel
-
Remove trunk sill trim assembly
참고4x clips, Pull corner upward to release clip on end then pull away from body for remaining clips
-
Remove LH load floor bracket
참고4x clips, 2x locators, Release bracket front clips, then release clips at rear
-
Remove trunk garnish assembly
참고6x clips, 4x locating tabs
-
Remove clip for LH trunk side trim
참고1x clip
-
Disconnect LH trunk task light
참고1x connector
-
Move LH trunk side trim to aside
참고Take care not to cause excessive creasing
-
Remove LH trough trim
참고3x clips, 1x bolt, T20, 1.2Nm
-
Release connectors from chargeport assembly
참고1x clip, 2x connectors, Remove white locking tab before disconnecting, Pull red locking tab to release lock, pull again to release from connector
-
Remove charge port safety cap
참고2x tabs
-
Remove charge port busbar leads from charge port assembly
참고2x nuts, 10mm, 9 Nm, Nuts have captured washers
-
Release charge port manual release cable from body clip
-
Remove charge port assembly
참고3x bolts, 10mm, 5.5 Nm
-
Disconnect charge port harness from charge port ECU
참고1x connector
-
Release charge port door harness grommet from body
참고1x grommet
-
Remove charge port door from vehicle
참고2x tabs, 1x datum, Pull from the bottom rear to release, Pull the assembly towards the rear of the vehicle, when the door actuator reaches to the rear of the quarter panel pull the charge port down to clear the actuator mechanism then pull out and away from the body, Manipulating the charge door may be necessary to fully remove the assembly
-
Install charge port door onto vehicle
참고2x clips, 1x datum, Install the part by pivoting the assembly so the actuator mechanism clears underneath the quarter panel, then slide the charge door forward toward the rear door, When in position push down on bottom rear to engage clips, Manipulating the charge door may be necessary to fully align the assembly to the body
-
Secure charge port door harness grommet to body
참고1x grommet
-
Connect charge port door connector to charge port ECU
참고1x connector
-
Install charge port assembly
참고3x bolts, 10mm, 5.5 Nm
-
Secure charge port manual release cable to body clip
-
Clean charge port assembly busbar contact surface of residual penetrox
참고Use plastic trim tool to push IPA wipe down between plastic divider, Allow 1 minute dry time
-
Verify charge port studs are torqued to proper specification
참고2x studs, T10, 2 Nm
-
Apply Penetrox to backside of busbar leads
참고Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
-
Install charge port busbar leads to charge port assembly
참고2x nuts, 10mm, 9 Nm, Nuts have captured washers
-
Remove all items from pockets and ensure not wearing metal items
-
Inspect HV insulating gloves
참고Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
-
Put on HV insulating gloves and leather over gloves
참고Make sure to wear Electrical Protective Gloves any time Hioki tester is used
-
Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud
참고2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
-
Remove HV insulating gloves
-
Install charge port safety cap
참고2x tabs
-
Connect chargeport assembly connectors
참고1x clip, 2x connectors, Engage locking tab, Install white locking tab once connected,
-
Install LH trough trim
참고3x clips, 1x bolt, T20, 1.2Nm
-
Connect LH trunk task light
참고1x connector
-
Move LH trunk side trim to original
position
-
Install clip for LH trunk side trim
참고1x clip
-
Install trunk garnish assembly
참고6x clips, 4x locating tabs, Align locating tabs to slot, Verify trunk seal is fully seated along garnish
-
Install LH load floor bracket
참고4x clips, 2x locators
-
Install trunk sill trim assembly
참고4x clips, Align striker with center slot then 2 locators to slots then press to secure clips, Manipulate seal to overlap trim
-
Install load floor
-
Close trunk via interior switch
-
Connect 2nd row seat harness and secure cushion
참고2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test
-
Connect First Responder Loop and LV battery
참고2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
-
Install rear underhood apron
참고14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
-
Close hood
-
Reinstall Firmware via service UI
참고Controls > Service Mode > Software Reinstall, Installation will begin immediately
-
Close LH rear door
참고Release latch before closing if manually latched
-
Close RH rear door
참고Release latch before closing if manually latched
-
Move RH front seat to original position
-
Close RH front door
-
Move LH front seat to original position
-
Raise all windows
-
Close LH front door