03/07/2024 16:00:49
Sill Inner (Front Section)
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
Quantity | Description | Image / Notes |
---|---|---|
1 | M3 ASY, SIDE SILL INR (Side Sill Inner) |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Sill Outer (Complete).
- Cut the original component at the indicated locations.
- Remove the original component.
- Remove any remaining adhesive from the mating surfaces of the vehicle.
- Cut the new component in the indicated location.
-
Cut an 80 mm section from
the remaining pieces of the new Sill Inner Assembly to create reinforcement
plates like the ones shown in red.
CAUTIONMake sure that the reinforcement plates will not interfere with the Sill Insert installation.NoteUse a section where the profile matches the profile at the Sill Inner butt joint.NoteMake sure that the upper reinforcement plate does not obstruct trim clip holes in the Sill Inner. Create holes in the reinforcement plate if necessary.
- Prepare for installation.
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Perform resistance spot
welding.
WarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
- Install the new Sill Outer (Complete).
- Perform any necessary post-repair operations.