Recent Changes In This Manual

The list below shows procedures or pages that have been added or updated recently.

Procedure/Page Description Date
Rear Aero Shield Attachment Bracket (Rear) Procedure steps, images, and fasteners updated. 10-October-24
Body Structure Materials and Allowed Operations The section "Repairing Cosmetic Damage" has been updated. 08-October-24
Sill Insert (Front Section) New procedure added. 30-September-24
Approved Chemicals Updated the approved list of Non-Structural Adhesives. 10-September-24
Front Bumper Fascia Repair Guidelines Added information about removing and reinstalling fascia ducts. 29-August-24
Shotgun Tower Procedure steps, images, and fasteners updated. 20-August-24
Approved Squeeze-Type Resistance Spot (STRS) Welders New welding caps approved for Pro Spot welders. 19-August-24
Front Frame Rail Inner Reinforcement (Complete) Procedure steps, images, and fasteners updated. 05-August-24
Shotgun Inner Procedure steps, images, and fasteners updated. 29-July-24
Front Shock Tower Support (Front) Procedure steps, images, and fasteners updated. 26-July-24
Front Seat Floor Front Crossmember Glove Procedure steps, images, and fasteners updated. 26-July-24
Shotgun Outer Procedure steps, images, and fasteners updated. 17-July-24
Front Jack Pad Bracket Procedure steps, images, and fasteners updated. 12-July-24
Approved Frame Bench Systems and Optional Electronic Measuring Systems Updated the approved vehicles for the Globaljig Evolution 5.0 frame bench. 6-June-24
Front Floor Extension Procedure steps, images, and fasteners updated. 6-June-24
Shotgun Outer Procedure steps, images, and fasteners updated. 4-June-24
Shotgun Tower Procedure steps, images, and fasteners updated. 4-June-24
Front Shock Tower Support (Rear) Procedure steps, images, and fasteners updated. 22-May-24
Approved Gas Metal Arc (GMA) Welders and Welding Wire Updated the list of Approved GMA Welding Wires. 20-May-24
Installing the Replacement Component Updated to include information about hemmed flanges. 1-May-24
Front Seat Floor Rear Crossmember Glove New procedure added. 17-April-24
Center Underbody Procedure steps, images, and fasteners updated. 16-April-24
Rear Subframe Mount Procedure steps, images, and fasteners updated. 02-April-24
Front Frame Rail Outer (Complete) Procedure steps, images, and fasteners updated. 02-April-24
Front Shock Tower Brace Bracket New procedure added. 29-March-24
Front Frame Rail Outer (Complete) Procedure steps, images, and fasteners updated. 25-March-24
Front Frame Rail (Complete) Procedure images and fasteners updated. 14-March-24
Sill Inner (Front Section) Procedure prerequisite and post requisite procedures changed. 07-March-24
Steering Gear Replacement Guidelines Steering gear component images added. 23-February-24
Toeboard Procedure steps, images, and fasteners updated. 23-February-24
Shotgun Shear Wall Procedure steps, images, and fasteners updated. 23-February-24
Approved Fasteners and Fastener Tools for Structural Repairs Added alternative 4.8 mm countersunk rivet. 08-February-24
Rear Quarter Inner (Panel) Procedure steps, images, and fasteners updated. 24-January-24
B-Pillar Outer Assembly (Complete) Procedure steps, images, and fasteners updated. 24-January-24
SRS Inspection and Component Replacement Updates to Pedestrian Protection information and images. 16-January-24
Contacting Tesla Collision Repair Contact instructions for North American Tesla Collision Repair Centers has been updated. 10-January-24
Body Structure Materials and Allowed Operations Paintless dent repair information added. 03-January-24
SRS Inspection and Component Replacement Images have been updated. 03-January-24
Approved Frame Bench Systems and Optional Electronic Measuring Systems The list of approved frame benches has been updated. 01-December-23
Front Bumper Fascia Repair Guidelines Information about repairs in the radar sensor area updated. 22-November-23
Charge Port Housing Assembly Procedure images and fasteners updated. 21-November-23
Rear Fascia Bracket Procedure images and fasteners updated. 25-October-23
Approved Chemicals Combined the "Approved Urethane Sealants" and "Windshield Glass Primer and Adhesive" sections into "Approved Windshield Glass Primers and Adhesives." 24-October-23
Rear Frame Rail (Upper) Procedure steps, images, and fasteners updated. 19-September-23
Rear Frame Rail (Upper) Rear Frame Rail (Upper) has been removed (an updated procedure is in development). Until the updated procedure is available, perform this repair using the relevant steps and fasteners specified in the Rear Frame Rail procedure. 31-August-23
Preparing a Total Loss Vehicle for Transport The steps to make sure the vehicle is safe to transport have been updated. 21-August-23
Third Row Seat Crossmember (Lower) Add Studs New procedure added. 11-August-23
Body Side Sill Cap Procedure steps and images updated. 11-August-23
Quarter Outer Assembly (Without Upper Trough) Procedure fasteners and images updated. 29-June-23
Wheelhouse Outer Extension Procedure steps and images updated. 22-June-23
Rear Wheel Arch (Complete) Sectioning guidelines and instructions added. 16-June-23