03/07/2024 16:01:01
Torque Box Cover Assembly
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
Quantity | Description | Image / Notes |
---|---|---|
1 | Torque Box Cover Assembly | |
45 | High Strength Structural Rivet, 6.5 mm | |
1 | Bolt | Tesla part number 1011818-00-A. Order this part from the Model S Parts Catalog. |
1 | Nut | Tesla part number 1006628-01-A. |
BUTYL FOIL PATCH | Used to cover rivets in the repair area. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the original component.
- Prepare for installation.
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
NoteTorque the bolt to 22 Nm.NoteFor all rivets installed through the Torque Box Cover Assembly and into the cabin of the vehicle, make sure the rivets do not rub against the under-carpet insulation pad. If necessary, trim the insulation pad slightly to provide clearance.
-
Perform resistance spot
welding.
WarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
- After painting is complete, use a butyl patch to cover the rivets shown. Use several small butyl patches if necessary.
- Perform any necessary post-repair operations.