2025-08-06

Front Frame Rail (Complete)

Correction code: 10101016402 10101016502 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair work required to perform this procedure, including the linked Collision Repair procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Add any associated mechanical procedures needed to perform this procedure.

Parts List

Quantity Description Image / Notes
1 ASSEMBLY, FRONT RAIL COMPLETE (Front Frame Rail – Complete)
34 High Strength Structural Rivet, 6.5 mm
2 Countersunk Rivet, 4.8 mm Short
24 Structural Bulb Rivet, 6.5 mm
5 Bolt , M8X16 - M6 HF -[10.9] -ZNAL -HD -OD14.9 Tesla part number 1011818-00-A.
5 Nut , M8-1.25 - HF - STEEL[10] - ZNAL - BLACK Tesla part number 1006628-00-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Shotgun Outer.
  2. Remove the Dash Crossmember.
  3. Remove the Longitudinal Upper.
  4. Remove the original component.
    or Factory Spot Welds
    or Drill through factory spot welds
    Informational PurposesAn informational icon, calling your attention
    Note
    When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
  5. Prepare for installation.

    or High Strength Structural Rivets, 6.5 mm

    or Countersunk Rivets, 4.8 mm Short

    or Structural Bulb Rivets, 6.5 mm

    or Bolts

    Nut

  6. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  7. Install the new component or components.
    Torque the bolts to 22 Nm.
  8. Install the Shotgun Outer.
  9. Install the fasteners as indicated.
    or High Strength Structural Rivets, 6.5 mm
  10. Install the Dash Crossmember.
  11. Install the Longitudinal Upper.
  12. Install the Fender and Lamp Support Bracket.
  13. Perform any necessary post-repair operations.