Shotgun Inner
Correction code:
10101016602
10101015802
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair work required
to perform this procedure, including the linked Collision
Repair procedures. Do not stack Collision Repair
correction codes unless explicitly told to do
so. Add any associated mechanical procedures
needed to perform this procedure.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY, SHOTGUN INNER (Shotgun Inner) | |
| 11 | High Strength Structural Rivet, 6.5 mm | |
| 16 | Structural Bulb Rivet, 6.5 mm | |
| 2 | Countersunk Rivet, 4.8 mm Short | |
| 1 | Structural Countersunk Rivet, 6.5 mm | |
| 1 | Flow Form Rivet S18 | |
| 1 | Flow Form Rivet S48 |
Repair Procedure
- Remove the Bracket - Active Hood Strut - LH (Remove and Replace).
- Remove the Hinge - Hood - LH (Remove and Replace).
- Remove the Cover - Hinge - Active Hood - LH (Remove and Replace).
- Remove the Cover - Shock Tower - LH (Remove and Replace).
- Remove the Hood (Remove and Install).
- Remove the Fender Support - Front - LH (Remove and Replace).
- Remove the Fender Assembly - Front - LH (Remove and Install).
- Remove the Windshield (Reuse Humidity and Temperature Sensor) (Remove and Replace).
- Remove the Wiper Module (Remove and Replace).
- Remove the Reservoir - Windshield Washer (Remove and Replace).
-
Remove the Shotgun Outer.
-
Remove the original component.
or Factory Spot Weldsor Drill through factory spot weldsNoteWhen drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.
or High Strength Structural Rivets, 6.5 mm
Structural Bulb Rivet, 6.5 mm- A = 74 mm
- B = 54 mm
- C = 14 mm
- D = 22 mm
or Countersunk Rivets, 4.8 mm Short
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Install the new Shotgun Outer.
-
Install the new Fender Support Bracket.
-
Install the fastener as indicated.
- Perform any necessary post-repair operations.
- Install the Reservoir - Windshield Washer (Remove and Replace).
- Install the Wiper Module (Remove and Replace).
- Install the Windshield (Reuse Humidity and Temperature Sensor) (Remove and Replace).
- Install the Fender Assembly - Front - LH (Remove and Install).
- Install the Fender Support - Front - LH (Remove and Replace).
- Install the Hood (Remove and Install).
- Install the Cover - Shock Tower - LH (Remove and Replace).
- Install the Cover - Hinge - Active Hood - LH (Remove and Replace).
- Install the Hinge - Hood - LH (Remove and Replace).
- Install the Bracket - Active Hood Strut - LH (Remove and Replace).