03/07/2024 16:00:28

Rear Quarter Inner (Assembly)

Parts List

Quantity Description Image / Notes
1 M3 ASY, REAR QUARTER INR (Rear Quarter Inner Assembly)
11 Structural Bulb Rivet, 6.5 mm
16 Rivet, 4.8 mm
12 Countersunk Rivet, 4.8 mm Long
1 Countersunk Rivet, 4.8 mm Short
3 Flow Form Rivet S18
2 Bolt, Panhead Flange Tesla part number 1008842-00-A
2 Nut, Hex, Flange, M6-1.0x14 Tesla part number 1016227-00-A

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Rear Wheelhouse Reinforcement.
  2. Remove the Roof Rail Extension.
  3. Remove the original component.

    or Factory Spot Welds

    or Drill through factory spot welds
    Informational PurposesAn informational icon, calling your attention
    Note
    When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.

    or Factory SPRs

  4. Prepare for installation.
    Informational PurposesAn informational icon, calling your attention
    Note
    A red X indicates a location where a factory-installed fastener is not being replaced.

    or Installation Spot Welds

    or Structural Bulb Rivets, 6.5 mm

    or Countersunk Rivets, 4.8 mm Short

    or Rivets, 4.8 mm
    • A = 65 mm.

    or Countersunk Rivets, 4.8 mm Long

    or Flow Form Rivets, S18

    or Bolt, Torx-head

  5. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  6. Install the new component or components.
    Informational PurposesAn informational icon, calling your attention
    Note
    Torque the bolts to 16 Nm.
  7. Perform resistance spot welding.
    or Installation Spot Welds
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
  8. Install the Roof Rail Extension.
  9. Install the new Rear Wheelhouse Reinforcement.
  10. Perform any necessary post-repair operations.