2026-02-28

Toeboard

Correction code: 10101028302 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair work required to perform this procedure, including the linked Collision Repair procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Add any associated mechanical procedures needed to perform this procedure.

Repair Information

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
This procedure can be completed without using a frame bench.

Parts List


Quantity	Description	Image / Notes
1	PNL-TOEBOARD (Toeboard Panel)
19	High Strength Structural Rivet, 6.5 mm
13	Countersunk Rivet, 4.8 mm Long
2	Structural Countersunk Rivet, 6.5 mm
6	Structural Bulb Rivet, 6.5 mm

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

Remove the Noise Absorber - Motor Bay - Front (Remove and Replace).
Remove the HV Battery (AWD) (Remove and Install).
Remove the Drive Unit - Front (Remove and Replace).
Remove the Booster - Brake - Electromechanical (Heat Pump) (LHD) (Remove and Replace).
Remove the Steering Column (LHD) (Remove and Replace).
Remove the IP Carrier (Remove and Install).
Remove the Carpet - Interior Complete (Remove and Replace).
Remove the Brake Pedal (Remove and Replace).
Remove the HVAC Assembly (Heat Pump) (Remove and Replace).
Remove the A/C Compressor and Supermanifold (Remove and Replace).
Remove the Torque Box Rear Upper.
Remove the original component.

or Factory Spot Welds

or Drill through factory spot welds
Note
When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
Prepare for installation.
Note
A red X indicates a location where a factory-installed fastener is not being replaced.
or High Strength Structural Rivets, 6.5 mm
- A = 19 mm.
- B = 9 mm.
or Countersunk Rivets, 4.8 mm Long
- C = 105 mm.
- D = 158 mm.
- E = 210 mm.
- F = 263 mm.
- G = 11 mm.
or Structural Countersunk Rivets, 6.5 mm

or Structural Bulb Rivets, 6.5 mm
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.
Install the Torque Box Rear Upper.
Perform any necessary post-repair operations.
Install the A/C Compressor and Supermanifold (Remove and Replace).
Install the HVAC Assembly (Heat Pump) (Remove and Replace).
Install the Brake Pedal (Remove and Replace).
Install the Carpet - Interior Complete (Remove and Replace).
Install the IP Carrier (Remove and Install).
Install the Steering Column (LHD) (Remove and Replace).
Install the Booster - Brake - Electromechanical (Heat Pump) (LHD) (Remove and Replace).
Install the Drive Unit - Front (Remove and Replace).
Install the HV Battery (AWD) (Remove and Install).
Install the Noise Absorber - Motor Bay - Front (Remove and Replace).