03/07/2024 16:00:48

Sill Inner (Complete)

Parts List

Quantity Description Image / Notes
1 M3 ASY, SIDE SILL INR (Side Sill Inner)
11 High Strength Structural Rivet, 6.5 mm
8 Countersunk Rivet, 4.8 mm Short

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Sill Outer (Complete).
  2. Remove the original component.
    Informational PurposesAn informational icon, calling your attention
    Note
    In the image below, the B-Pillar Outer has been removed for clarity.

    Factory Spot Weld Area

  3. Prepare for installation.
    Informational PurposesAn informational icon, calling your attention
    Note
    In the following image, the B-Pillar Outer has been removed for clarity.
    High Strength Structural Rivet, 6.5 mm
    Informational PurposesAn informational icon, calling your attention
    Note
    All high strength rivets are installed from inside the vehicle, except for the 2 rearmost high strength structural rivets (circled in black), which are installed from outside the vehicle.
    • A = 40 mm
    • B = 60 mm
    Countersunk Rivet, 4.8 mm Short
    Informational PurposesAn informational icon, calling your attention
    Note
    All countersunk rivets are installed from the back side of the Sill Inner.

    Installation Spot Weld Areas

  4. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  5. Install the new component or components.
  6. Perform resistance spot welding.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
  7. Install the new Sill Outer (Complete).
  8. Install the fastener as indicated.

    High Strength Structural Rivet, 6.5 mm

  9. Perform any necessary post-repair operations.