Dash Reinforcement Assembly (With Cowl)
Correction code:
10101014902
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair work required
to perform this procedure, including the linked Collision
Repair procedures. Do not stack Collision Repair
correction codes unless explicitly told to do
so. Add any associated mechanical procedures
needed to perform this procedure.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY - DASH (Dash Reinforcement Assembly) | |
| 79 | High Strength Structural Rivet, 6.5 mm | |
| 8 | Structural Bulb Rivet, 6.5 mm | |
| 12 | Countersunk Rivet, 4.8 mm Short | |
| 4 | Structural Countersunk Rivet, 6.5 mm | |
| 11 | Countersunk Rivet, 4.8 mm Long | |
| 26 | Rivet, 4.8 mm | |
| 2 | Flow Form Rivet S18 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Noise Absorber - Motor Bay - Front (Remove and Replace).
- Remove the Hinge - Hood - LH (Remove and Replace).
- Remove the Steering Column (LHD) (Remove and Replace).
- Remove the Hinge - Hood - LH (Remove and Replace).
- Remove the Accelerator (Remove and Replace).
- Remove the Carpet - Front - LH (Remove and Replace).
- Remove the Carpet - Front - RH (Remove and Replace).
- Remove the Subframe Assembly - Front (Dual Motor) (Remove and Install).
- Remove the Fender Assembly - Front - LH (Remove and Install).
- Remove the Hood (Remove and Install).
- Remove the Windshield (Reuse Humidity and Temperature Sensor) (Remove and Replace).
- Remove the A/C Compressor and Supermanifold (Remove and Replace).
- Remove the HVAC Assembly (Heat Pump) (Remove and Replace).
- Remove the Booster - Brake - Electromechanical (Heat Pump) (LHD) (Remove and Replace).
- Remove the Brake Pedal (Remove and Replace).
- Remove the Module - Body Controller - Front (Dual Motor) (Non-Heat Pump) (Remove and Replace).
- Remove the Module - Body Controller - LH (LHD) (Heat Pump) (Remove and Replace).
- Remove the Panel - Lower Rear - Center Console (Remove and Replace).
- Remove the HV Battery (AWD) (Remove and Install).
-
Remove the original component.
or Drill through factory spot weldsNoteWhen drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
or Factory Spot Welds
-
Prepare for installation.
or Countersunk Rivets, 4.8 mm Long
- A = 263 mm
- B = 210 mm
- C = 158 mm
- D = 105 mm
- E = 11 mm
or High Strength Structural Rivets, 6.5 mm- F = 48 mm
- G = 7 mm
- H = 79 mm
- I = 12 mm
- J = 24 mm
- K = 7 mm
- L = 27 mm
- M = 11 mm
- N = 27 mm
- O = 75 mm
- P = 8 mm
or Structural Bulb Rivets, 6.5 mm
or Countersunk Rivets, 4.8 mm Short
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
- Perform any necessary post-repair operations.
- Install the HV Battery (AWD) (Remove and Install).
- Install the Panel - Lower Rear - Center Console (Remove and Replace).
- Install the Module - Body Controller - LH (LHD) (Heat Pump) (Remove and Replace).
- Install the Module - Body Controller - Front (Dual Motor) (Non-Heat Pump) (Remove and Replace).
- Install the Brake Pedal (Remove and Replace).
- Install the Booster - Brake - Electromechanical (Heat Pump) (LHD) (Remove and Replace).
- Install the HVAC Assembly (Heat Pump) (Remove and Replace).
- Install the A/C Compressor and Supermanifold (Remove and Replace).
- Install the Windshield (Reuse Humidity and Temperature Sensor) (Remove and Replace).
- Install the Hood (Remove and Install).
- Install the Fender Assembly - Front - LH (Remove and Install).
- Install the Subframe Assembly - Front (Dual Motor) (Remove and Install).
- Install the Carpet - Front - RH (Remove and Replace).
- Install the Carpet - Front - LH (Remove and Replace).
- Install the Accelerator (Remove and Replace).
- Install the Hinge - Hood - LH (Remove and Replace).
- Install the Steering Column (LHD) (Remove and Replace).
- Install the Hinge - Hood - LH (Remove and Replace).
- Install the Noise Absorber - Motor Bay - Front (Remove and Replace).