Fixed Roof Glass (Remove and Replace)
Código de corrección
1020020102
2.10
NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga.
NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a ServiceManualFeedback@tesla.com.
NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.
- Open all four doors
- Lower all four windows
- Remove parcel shelf
- Open liftgate
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Remove rear headliner panel
Nota6x clips, 3x location pins, 2x magnets, Pull the seal to remove
- Prepare WRD Spider 3 glass removal kit
- Apply tape to body surrounding roof glass
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Use equalizer to separate two datums from roof glass
Nota2x datums, One datum is located in the front center of the roof glass, and one rdatum is located in the left rear of the roof glass, Slide equalizer up against datums and carefully separate adhesive from windshield, Note you may not be able to see the datum clearly but you can feel for it using the blade, Release the datum as it will aid in the cutting process
- Loop nylon string through wire starter
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Insert tool through roof glass urethane at rear corner
NotaTake caution when doing this, Avoid damage to painted surfaces, Use the protective shield
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Pull nylon string through
NotaEnsure you pull enough nylon string through to wrap around the perimeter of the glass, Both ends of the nylon string can stay inside the vehicle interior and does not need to pulled through completely
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Route nylon string around the glass
NotaMake sure nylon string is placed under the seals, Do not damage seals of front windshield and liftgate
- Attach anchor point to interior of fixed roof glass assembly and secure line
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Install nylon string onto spider cutting tool
NotaFollow instructions on spider tool, Feed line through opening of the cutting tool and tie a knot to secure in place, If spindle is not turned the proper direction the cutting tool will be damaged
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Secure spider cutting tool to interior side of fixed roof glass
NotaNote orientation of the cutting line, Make sure line warps over large pully and holds at a 90 degree angle
- Secure angle driver to electric drill
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Use electric drill to cut urethane around roof glass
Nota2x datums, 4x roof brackets, Take precaution to make sure the line goes above the datums and the roof brackets, If the line gets caught on the roof bracket then the line will break, Apply upward pressure to the line as it cuts, Suggest using the guard or a trim tool to apply pressure, If the line gets stuck then try to pull it backwards in order release from under metal roof bracket, You can also try swapping position of the anchor and cutting tool if the line is caught
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Remove cutting tools
NotaDiscard used nylon string, return tools to kit
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Remove roof glass from vehicle
Nota4x suction cup tools, Secure suction cups to roof glass at each corner, Recommend assistance
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Remove old urethane from body
NotaEnsure residual urethane is 1 mm or less in thickness
- Remove any broken datums
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Place new roof glass on support stand and prepare for installation
NotaRecommend assistance, Prepare for installation and remove any protective or adhesive covers
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Attach suction cups to new roof glass
Nota4x suction cup tools
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Wipe urethane path on body and roof glass with IPA
NotaAllow 1 minute dry time
- Remove tape from body surrounding roof glass
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Apply urethane primer to body and roof glass along urethane path
NotaAllow primer to dry for 2 minutes before applying urethane, If using Sika 258 sealant, please use Sika special activator Pro as shown in the orange item in the picture
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Prepare caulking gun and urethane
NotaOpening must be 12.5mm wide and 20mm tall
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Apply urethane to body
NotaUrethane should go around the inside of the roof bracket
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Position roof glass onto vehicle
NotaRecommend assistance, Align datums at front and rear of glass to body
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Verify gap and flush of roof glass and adjust as needed
NotaUse current CVIS specifications and adjust glass as needed
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Press glass onto body once in position
NotaUse sandbags if needed
- Apply tape to secure roof glass
- Remove suction cups from roof glass
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Install rear headliner panel
Nota6x clips, 3x location pins, 2x magnets, Replace the damaged clips if necessary, Ensure that the seal covers the interior trim panel
- Install parcel shelf
- Close liftgate
- Raise all windows
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Close all four doors
NotaUnlatch doors before closing if necessary
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Remove tape securing roof glass to vehicle once urethane has cured
NotaPlease follow the minimum departure time set by the adhesive manufacturer, Dow Betaseal Express takes at least 1 hour to cure (temperature -18℃ or higher), Henkel and Sika takes at least 8 hours to cure (best conditions: Temperature 23℃, relative humidity 50%), park the vehicle indoors, if necessary, please paste tape on the glass of the vehicle, press and fix, and inform the customer to remove the tape after 24 hours. At the same time, customers are advised to avoid driving at high speeds and avoid speed bumps for the next 24 hours