2025-08-06

Cowl Side Assembly

Correction code: 10100128502 10100128602 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair work required to perform this procedure, including the linked Collision Repair procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Add any associated mechanical procedures needed to perform this procedure.

Repair Procedure

  1. Remove the A–Pillar Inner.
  2. Remove the original component.
    or Factory Spot Welds
    or Drill through factory spot welds
    Informational PurposesAn informational icon, calling your attention
    Note
    When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
  3. Remove the Sill Connector from the new Cowl Side Assembly service part.
  4. Prepare for installation.

    or Structural Bulb Rivets, 6.5 mm

    or Structural Rivets, 6.5 mm Medium

    or SPRs, 5x4.5
    Informational PurposesAn informational icon, calling your attention
    Note
    The following Tesla SPR die is required to install this SPR: SM 085 0125.
    or SPRs, 5x5
    Informational PurposesAn informational icon, calling your attention
    Note
    The following Tesla SPR die is required to install this SPR: KA 075 2113.
  5. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  6. Install the new component or components.
  7. Install the A–Pillar Inner.
  8. Perform any necessary post-repair operations.