2026-09-20

Sill (Complete)

Correction code: 10102903502 10102903602 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair and Service repair work required to perform this procedure, including the linked Collision Repair procedures and linked Service procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Depending on the damage to the vehicle, additional repairs may be required.

Parts List

Quantity Description Image / Notes
1 Asy, Side Sill COMP (Sill Complete)
5 Structural Bulb Rivet, 6.5 mm
38 Structural Rivet, 6.5 mm Medium
8 Bolt, hex-head , M8-1.25x20 Tesla part number 1007580-00-A.
1 Bolt, hex-head , M8x50 Tesla part number 1046838-00-A.
4 Bolt, Torx-head , M8x20 Tesla part number 1014747-00-B.
Note
If the vehicle has hex-head bolts in the locations indicated for Torx-head bolts in the Front Torque Box, order additional M8-1.25x20 hex-head bolts (Tesla part number 1007580-00-A).

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Wheel Arch Liner - Rear - LH (Remove and Replace).
  2. Remove the Carpet - 1st Row (Remove and Replace).
  3. Remove the Floor Panel - 2nd Row - Front (Remove and Replace).
  4. Remove the Floor Panel - 2nd Row - Middle (Remove and Replace).
  5. Remove the Floor Panel - 2nd Row - Rear (Remove and Replace).
  6. RH Component only: Remove the Seat Assembly - 2nd Row - RH (With 2nd Row Bench Seats) (Remove and Install).
  7. LH Component only: Remove the Seat Assembly - 2nd Row - LH (With 2nd Row Bench Seats) (Remove and Install).
  8. LH Component only: Remove the Insulator - Wheelhouse - Rear - LH (Remove and Replace).
  9. RH Component only: Remove the Absorber - Wheelhouse - Rear - RH (Remove & Replace).
  10. LH Component only: Remove the Brake Lines - 2 Tube Bundle - Rear (Remove and Replace).
  11. Remove the necessary portion of the Body Side Outer to expose the underlying component being replaced.
  12. Remove the C-Pillar Lower Extension.
  13. Remove the Wheelhouse Extension.
  14. Remove the Falcon Door Striker Bracket.
  15. Remove the B-Pillar Reinforcement.
  16. Remove the Heelboard Crossmember Glove.
  17. Remove the A-Pillar Reinforcement Assembly.
  18. Remove the Hinge Pillar Reinforcement.
  19. Hinge Pillar Inner.
  20. Remove the original component.
    or Factory SPRs

    or RIVTAC

    or Bolts, hex-head
    Note
    Remove but do not discard the bolts at this time.
    or Bolt, Torx-head
    Note
    Some vehicles have hex-head bolts instead of Torx-head bolts. If the vehicle has hex-head bolts in the locations indicated for Torx-head bolt, install M8-1.25x20 hex-head bolts.
    Note
    Remove but do not discard the bolts at this time.
  21. Prepare for installation.

    or Structural Bulb Rivets, 6.5 mm

    or Structural Rivets, 6.5 mm Medium

    or Bolts, hex-head
    Note
    Temporarily install the bolts that were removed during component removal. Replace these bolts after the structural adhesive has cured.
    or Bolt, Torx-head
    Note
    Temporarily install the bolts that were removed during component removal. Replace these bolts after the structural adhesive has cured.
  22. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  23. Install the new component or components.
    Torque all bolts to 25 Nm.
  24. Install the Hinge Pillar Inner.
  25. Install the Hinge Pillar Reinforcement.
  26. Install the A-Pillar Reinforcement Assembly.
  27. Install the fastener as indicated.

    or Bolts, hex-head

    Note
    Temporarily install the bolts that were removed during component removal. Replace these bolts after the structural adhesive has cured.

    Torque all bolts to 25 Nm.

  28. Install the Heelboard Crossmember Glove.
  29. Install the B-Pillar Reinforcement.
  30. Install the Wheelhouse Extension.
  31. Install the Falcon Door Striker Bracket.
  32. Install the C-Pillar Lower Extension.
  33. Install the C–Pillar Reinforcement.
  34. Install the portion of the Body Side Outer that was removed to expose the component being replaced.
  35. Perform any necessary post-repair operations.
  36. LH Component only: Install the Brake Lines - 2 Tube Bundle - Rear (Remove and Replace).
  37. RH Component only: Install the Absorber - Wheelhouse - Rear - RH (Remove & Replace).
  38. LH Component only: Install the Insulator - Wheelhouse - Rear - LH (Remove and Replace).
  39. LH Component only: Install the Seat Assembly - 2nd Row - LH (With 2nd Row Bench Seats) (Remove and Install).
  40. RH Component only: Install the Seat Assembly - 2nd Row - RH (With 2nd Row Bench Seats) (Remove and Install).
  41. Install the Floor Panel - 2nd Row - Rear (Remove and Replace).
  42. Install the Floor Panel - 2nd Row - Middle (Remove and Replace).
  43. Install the Floor Panel - 2nd Row - Front (Remove and Replace).
  44. Install the Carpet - 1st Row (Remove and Replace).
  45. Install the Wheel Arch Liner - Rear - LH (Remove and Replace).