14/02/2024 15:37:23

Quarter Complete Assembly

Repair Information

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
Properly mount the vehicle on a frame bench when performing this procedure.

Parts List


Quantity	Description	Image / Notes
1	MX ASY-RR QTR COMP (Quarter Complete Assembly)
1	ASY - RR PARCEL SHELF BRKT (Parcel Shelf Bracket – LH)	Note Required only for vehicles built through October 17, 2016.
1	ASY - RR PARCEL SHELF BRKT RH (Parcel Shelf Bracket – RH)	Note Required only for vehicles built through October 17, 2016.
2	High Strength Structural Rivet, 6.5 mm
27 (LH component) or 26 (RH component)	Structural Bulb Rivet, 6.5 mm
1	Countersunk Rivet, 4.8 mm Long
2	Countersunk Rivet, 4.8 mm Short
8	Flow Form Rivet S18
3	Flow Form Rivet S28
6	Flow Form Rivet S38
4	Bolt, hex-head , M8-1.25X27	Tesla part number 1621820-00-A.
7	Bolt, hex-head , PF, M8X16, STL[98] ZNNI BLK	Tesla part number 1008833-01-A.
7	Nut , HF M8X1.25 10-ZNAL-W	Tesla part number 2007088.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

Remove the Rear Node Outer Reinforcement.
Remove the original component.
or Factory Spot Welds
or Drill through factory spot welds
Note
When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.

or Bolts, hex-head
Vehicles built through October 17, 2016 only: Retrofit the Parcel Shelf Bracket (LH) and the Parcel Shelf Bracket (RH).

Note
Install the replacement parcel shelf brackets 16 mm. inboard of the original component location.
Prepare for installation.
Note
A red X indicates a location where a factory-installed fastener is not being replaced.

or High Strength Structural Rivets, 6.5 mm
or Structural Bulb Rivets, 6.5 mm
- A = 51 mm.
- B = 15 mm.
or Countersunk Rivets, 4.8 mm Short

or Countersunk Rivets, 4.8 mm Long

or Flow Form Rivets, S18

or Flow Form Rivets, S28

or Flow Form Rivets, S38

or Bolts, hex-head

Nut
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.

Torque the nuts and bolts to 25 Nm.
Install the Rear Node Outer Reinforcement.
Install the fastener as indicated.
or Bolts, hex-head
- C = 20 mm.
- D = 25 mm.
Nut (not shown)

Torque this nut and bolt to 25 Nm.
Fill the gap between the Quarter Outer panel and the Quarter Outer Lower panel (indicated in red) with urethane.
Once the urethane has cured, use seam sealer to completely fill the seam.