Body Side Complete Assembly
Correction code:
10100126302
10100126402
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair work required
to perform this procedure, including the linked Collision
Repair procedures. Do not stack Collision Repair
correction codes unless explicitly told to do
so. Add any associated mechanical procedures
needed to perform this procedure.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
Quantity | Description | Image / Notes |
---|---|---|
1 | ASY - BODY SIDE COMPLETE (Body Side Complete) |
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9 |
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|
10 |
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|
2 |
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|
10 |
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|
6 |
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|
4 |
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|
1 |
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|
13 |
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|
16 |
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|
7 |
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|
2 |
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|
9 |
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Tesla part number 1007580-00-A. |
6 |
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Tesla part number 1006529-00-A. |
2 |
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Tesla part number 1053943-00-A. |
1 |
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Tesla part number 1014747-00-B. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the B–Pillar Reinforcement.
- Remove the original component.
-
Prepare for installation.
or
Countersunk Rivets, 4.8 mm Short
- A = 70 mm.
- B = 12 mm.
- C = 90 mm.
- D = 14 mm.
- E = 51 mm.
- F = 100 mm.
or
Structural Rivets, 6.5 mm Medium
or
SPRs, 5x4.5
NoteThe following Tesla SPR die is required to install this SPR: SM 085 0125.or
SPRs, 5x5
NoteInstall the 5x5 SPRs circled in red using Tesla SPR die KA 075 2113. Install the 5x5 SPRs not circled in red using Tesla SPR die SM 085 0125.or
SPRs, 5x6.5
NoteThe following Tesla SPR die is required to install this SPR: SM 085 0125.or
SPRs, 5x7
NoteInstall the 5x7 SPRs circled in red using Tesla SPR die KA 075 2113. Install the 5x7 SPRs not circled in red using Tesla SPR die SM 085 0125.or
SPRs, 5x8
NoteThe following Tesla SPR die is required to install this SPR: SM 085 0125. - Apply structural foam to the upper B-Pillar area on the new Body Side Complete Assembly and to the vehicle in the areas highlighted in yellow.
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque the bolts as follows:
- Hex-head M8-1.25x20 bolts that attach the B-Pillar Gusset to the Upper Header, Tesla part number 1007580-00-A: 25 Nm.
- Hex-head M8-1.25x20 bolts that attach the Body Side Outer tothe Hinge Reinforcement, Tesla part number 1007580-00-A: 50 Nm.
- Hex-head M6-1.00x18 bolts, Tesla part number 1006529-00-A: 10 Nm.
- Hex-head M10x80 bolts, Tesla part number 1053943-00-A: 25 Nm.
- Torx-head M8x20 bolts, Tesla part number 1014747-00-B: 25 Nm.
- Install the B–Pillar Reinforcement.
- Perform any necessary post-repair operations.