03/07/2024 16:04:17

Body Side Complete Assembly

Parts List

Quantity Description Image / Notes
1 ASY - BODY SIDE COMPLETE (Body Side Complete)
9 Countersunk Rivet, 4.8 mm Short
10 Structural Rivet, 6.5 mm Medium
2 Flow Form Rivet S28
10 Flow Form Rivet S38
6 Flow Form Rivet S48
4 Flow Form Rivet S58
1 SPR, 5x4.5
13 SPR, 5x5
16 SPR, 5x6.5
7 SPR, 5x7
2 SPR, 5x8
9 Bolt, hex-head , M8-1.25x20 Tesla part number 1007580-00-A.
6 Bolt, hex-head , M6-1.00x18 Tesla part number 1006529-00-A.
2 Bolt, hex-head , M10x80 Tesla part number 1053943-00-A.
1 Bolt, Torx-head , M8x20 Tesla part number 1014747-00-B.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the B–Pillar Reinforcement.
  2. Remove the original component.
    or Factory Spot Welds

    or Factory SPRs

    or Bolt, Torx-head

    or Bolts, hex-head

  3. Prepare for installation.
    or Countersunk Rivets, 4.8 mm Short
    • A = 70 mm.
    • B = 12 mm.
    • C = 90 mm.
    • D = 14 mm.
    • E = 51 mm.
    • F = 100 mm.

    or Structural Rivets, 6.5 mm Medium

    or Flow Form Rivets, S28

    or Flow Form Rivets, S38

    or Flow Form Rivets, S48

    or Flow Form Rivets, S58

    or SPRs, 5x4.5
    Informational PurposesAn informational icon, calling your attention
    Note
    The following Tesla SPR die is required to install this SPR: SM 085 0125.
    or SPRs, 5x5
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the 5x5 SPRs circled in red using Tesla SPR die KA 075 2113. Install the 5x5 SPRs not circled in red using Tesla SPR die SM 085 0125.
    or SPRs, 5x6.5
    Informational PurposesAn informational icon, calling your attention
    Note
    The following Tesla SPR die is required to install this SPR: SM 085 0125.
    or SPRs, 5x7
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the 5x7 SPRs circled in red using Tesla SPR die KA 075 2113. Install the 5x7 SPRs not circled in red using Tesla SPR die SM 085 0125.

    or SPRs, 5x8

    Informational PurposesAn informational icon, calling your attention
    Note
    The following Tesla SPR die is required to install this SPR: SM 085 0125.

    or Bolts, hex-head

    or Bolt, Torx-head

  4. Apply structural foam to the upper B-Pillar area on the new Body Side Complete Assembly and to the vehicle in the areas highlighted in yellow.
  5. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  6. Install the new component or components.
    Torque the bolts as follows:
    • Hex-head M8-1.25x20 bolts that attach the B-Pillar Gusset to the Upper Header, Tesla part number 1007580-00-A: 25 Nm.
    • Hex-head M8-1.25x20 bolts that attach the Body Side Outer tothe Hinge Reinforcement, Tesla part number 1007580-00-A: 50 Nm.
    • Hex-head M6-1.00x18 bolts, Tesla part number 1006529-00-A: 10 Nm.
    • Hex-head M10x80 bolts, Tesla part number 1053943-00-A: 25 Nm.
    • Torx-head M8x20 bolts, Tesla part number 1014747-00-B: 25 Nm.
  7. Install the B–Pillar Reinforcement.
  8. Perform any necessary post-repair operations.