Quarter Outer Skin With C-Pillar Lower Extension (Vehicles Built for China)
Correction code:
10100139402
10100139502
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair and Service
repair work required to perform this procedure, including
the linked Collision Repair procedures and linked Service
procedures. Do not stack Collision Repair correction
codes unless explicitly told to do so. Depending
on the damage to the vehicle, additional repairs may be
required.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASSEMBLY - REAR QUARTER OUTER COMPLETE GB CHARGE PORT (Quarter Outer Complete) | |
| 12 | Structural Bulb Rivet, 6.5 mm | |
| 23 | Countersunk Rivet, 4.8 mm Short | |
| 1 | Countersunk Rivet, 4.8 mm Long | |
| 14 | Flow Form Rivet S08 | |
| 9 | Flow Form Rivet S18 | |
| 6 | Flow Form Rivet S28 | |
| 3 | Flow Form Rivet S38 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Carrier - Rocker Panel - LH (Remove and Replace).
- Remove the Seat Assembly - 2nd Row - LH (With 2nd Row Bench Seats) (Remove and Install).
- Remove the Trim - Liftgate Trough - LH (Remove and Replace).
- Remove the Insulator - Wheelhouse - Rear - LH (Remove and Replace).
- Remove the Bracket - C-Pillar - Lower Zone - LH (Remove and Replace).
- Remove the Fascia Assembly - Rear (Remove and Install).
- Remove the MXP2 BODY - Bumper and Fascia - Rear Bumper Fascia - Rear Wing Bracket - LH (RR).
- Remove the Wheel Arch Liner - Rear - LH (Remove and Replace).
- Remove the Taillight Assembly - LH (Remove and Replace).
- Remove the Panel - Aero Shield - Rear (Remove and Replace).
- Remove the Garnish - Fender - Rear - LH (Remove and Replace).
- Remove the Glass - Rear Quarter Window - LH (Remove and Install).
- Remove the Safety Cap - Charge Port to HV Battery (China) (Remove and Replace).
- Remove the Charge Port (Type 2) (Remove and Replace).
-
Remove the following components from the service part to make the new
component.
- 1 - C-Pillar Reinforcement
- 2 - Rear Quarter Outer Upper Extension
- 3 - Rear Lamp Lower Housing
- 4 - Lamp Housing Assembly
- 5 - Rear Quarter Outer Lower
-
Remove the original component.
or Factory Spot Welds
or Drill through factory spot weldsNoteWhen drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.or Factory laser welds
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced. Secure this location using structural adhesive only.
or Structural Bulb Rivets, 6.5 mm
or Countersunk Rivets, 4.8 mm Short
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Fill the gap between the
Quarter Outer panel and the Quarter Outer Lower panel (indicated in red)
with urethane.
- Once the urethane has cured, use seam sealer to completely fill the seam.
- Perform any necessary post-repair operations.
- Install the Charge Port (Type 2) (Remove and Replace).
- Install the Safety Cap - Charge Port to HV Battery (China) (Remove and Replace).
- Install the Glass - Rear Quarter Window - LH (Remove and Install).
- Install the Garnish - Fender - Rear - LH (Remove and Replace).
- Install the Panel - Aero Shield - Rear (Remove and Replace).
- Install the Taillight Assembly - LH (Remove and Replace).
- Install the Wheel Arch Liner - Rear - LH (Remove and Replace).
- Install the MXP2 BODY - Bumper and Fascia - Rear Bumper Fascia - Rear Wing Bracket - LH (RR).
- Install the Fascia Assembly - Rear (Remove and Install).
- Install the Bracket - C-Pillar - Lower Zone - LH (Remove and Replace).
- Install the Insulator - Wheelhouse - Rear - LH (Remove and Replace).
- Install the Trim - Liftgate Trough - LH (Remove and Replace).
- Install the Seat Assembly - 2nd Row - LH (With 2nd Row Bench Seats) (Remove and Install).
- Install the Carrier - Rocker Panel - LH (Remove and Replace).