11/09/2024 13:44:37

Quarter Outer – Vehicles Built for China

Parts List

Quantity Description Image / Notes
1 ASSEMBLY - REAR QUARTER OUTER COMPLETE GB CHARGE PORT (Quarter Outer)
LH component: 13

RH component: 12

 Rivet, 4.8 mm
16 Structural Bulb Rivet, 6.5 mm
2 Countersunk Rivet, 4.8 mm Short
1 Countersunk Rivet, 4.8 mm Long
20 Flow Form Rivet S08
14 Flow Form Rivet S18
10 Flow Form Rivet S28
4 Flow Form Rivet S38

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the original component.

    or Factory Spot Welds

    or Drill through factory spot welds
    Informational PurposesAn informational icon, calling your attention
    Note
    When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
  2. Prepare for installation.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make certain to use fastener installation tools that have adequate clearance when when installing fasteners near the HV Battery. Remove the HV Battery only if there is not sufficient space to install fasteners.
    Informational PurposesAn informational icon, calling your attention
    Note
    A red X indicates a location where a factory-installed fastener is not being replaced.

    or Aluminum Plug Welds

    or Rivets, 4.8 mm

    or Structural Bulb Rivets, 6.5 mm

    or Countersunk Rivets, 4.8 mm Short

    or Countersunk Rivets, 4.8 mm Long

    or Flow Form Rivets, S08

    or Flow Form Rivets, S18

    or Flow Form Rivets, S28

    or Flow Form Rivets, S38

  3. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  4. Install the new component or components.
  5. Perform GMA welding.

    or Aluminum Plug Welds

    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
    Informational PurposesAn informational icon, calling your attention
    Note
    Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
  6. Fill the gap between the Quarter Outer panel and the Quarter Outer Lower panel (indicated in red) with urethane.
  7. Once the urethane has cured, use seam sealer to completely fill the seam.
  8. Perform any necessary post-repair operations.