2026-08-09

Charge Port (GB) (Remove and Replace)

Correction code 44012702 0.90 NOTA: Salvo diversa ed esplicita indicazione nella procedura, il codice modifica e il relativo FRT associato, riflettono tutto il lavoro richiesto per l'esecuzione di questa procedura, incluse le procedure collegate. Non cumulare i codici modifica a meno che non venga detto esplicitamente di farlo. NOTA: Consultare la Tempistica tariffe fisse per saperne di più sui tempi forfettari e su come essi vengono creati. NOTA: Consultare Protezione personale per assicurarsi di indossare i DPI adatti quando si esegue la procedura descritta di seguito. NOTA: Vedere per le pratiche di lavoro in sicurezza.

Equipment:
  • 1076928-00-A Hioki 9461
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning

Solo i tecnici che hanno completato tutti i corsi di certificazione richiesti sono autorizzati a eseguire questa procedura. Tesla raccomanda ai tecnici di fornitori di terze parti di seguire una formazione equivalente prima di svolgere la presente procedura. Per maggiori informazioni sui requisiti dei Tecnici Tesla, o per le descrizioni degli argomenti richiesti per i tecnici di fornitori terzi, vedere i Requisiti per certificazioni HV. Ogni volta che si maneggia un raccordo, una barra di distribuzione o un cavo ad alta tensione è necessario indossare idonei dispositivi di protezione individuale (DPI) e guanti isolanti per l'alta tensione con classe di protezione minima 0 (1000 V). Per ulteriori informazioni sulla sicurezza, fare riferimento alle Note tecniche relative ai rischi dell'alta tensione TN-15-92-003, "High Voltage Awareness Care Points".

Warning

Togliere tutti i gioielli (orologi, bracciali, anelli, collane, orecchini, medagliette, piercing, ecc.) e tutti gli oggetti (chiavi, monete, penne, matite, strumenti, dispositivi di fissaggio, ecc.) dalle tasche prima di eseguire qualsiasi procedura in presenza di alta tensione.

Warning

Se è necessario indossare occhiali da vista per eseguire in sicurezza qualsiasi procedura, assicurarsi che gli occhiali siano fissati saldamente alla testa e non possano cadere.

Warning

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

Warning

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Torque Specifications

Table 1. Torque Specifications: Charge Port (GB) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
 Reuse
Bolts (x3) that attach the charge port to the vehicle
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
 Reuse

Remove

  1. Open all four doors and lower all four windows.
  2. Move the front seats forward.
  3. Remove the HEPA filter assembly. See .
  4. Open the charge port door.
  5. Open the liftgate.
  6. Disconnect 12V/LV power. See 12V/LV Power (Disconnect and Connect).
  7. Perform the charge port voltage check procedure. See .
  8. Remove the LH lower C-pillar trim. See .
  9. Remove the rear trunk load floor. See .
  10. Remove the front trunk load floor. See .
  11. Remove the trunk sill trim. See #GUID-65DAFEC6-8C71-450D-A401-8CD4EB2422E2.
  12. Remove the LH trunk load floor bracket. See .
  13. Remove the LH trunk pocket bracket. See .
  14. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  15. Remove the LH upper C-pillar trim. See .
  16. Remove the LH C-Pillar bracket. See .
  17. Release the locking tab, and then disconnect the electrical connector from the charge port assembly.
    CAUTION
    NON premere sulla linguetta di blocco rossa. Tirare la linguetta allontanandola dal connettore fino a sbloccarlo, quindi continuare a tirare il corpo principale del connettore per scollegarlo completamente.
    Figure 1. Model 3 shown, Model Y similar
  18. Remove the white locking tab, and then disconnect the DC logic connector from the charge port.
    Figure 2. Model 3 shown, Model Y similar
  19. Remove the white locking tab, and then disconnect the AC logic connector from the charge port.
    Figure 3. Model 3 shown, Model Y similar
  20. Push the locking tab upward, and then disconnect the 3-phase connector from the charge port.
    Figure 4. Model 3 shown, Model Y similar
  21. Use a pick to gently release the tabs (x2) that attach the safety cap to the busbar brackets, and then remove the safety cap.
    Note
    Do not pry with excessive force, as doing so could damage the safety cap.
  22. Inspect and put on the HV insulating gloves and leather over gloves.
  23. Remove the nuts (x2) that attach the charge port busbar leads to the charge port assembly.
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  24. Remove the HV insulating gloves and leather over gloves.
  25. Remove the bolts (x3) that attach the charge port to the vehicle, and then remove the charge port from the vehicle.
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm deep socket

Install

  1. Perform a zero adjust of the Hioki resistance meter in preparation to measure resistances later in this procedure. See .
  2. If reinstalling the same charge port: Clean the charge port busbar HV header at the back of the charge port assembly with an IPA wipe, and allow to dry for 1 minute.
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
    Tip
    Use a plastic trim tool to push the IPA wipe into the crevices of the charge port busbar HV header.
  3. Position the charge port on the vehicle, and then install the bolts (x3) that attach the charge port to the vehicle.
    9 Nm (6.6 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  4. Inspect and put on the HV insulating gloves and leather over gloves.
  5. Use an IPA wipe to clean all residue and debris from the charge port busbar leads, and then air dry for 1 minute.
    Figure 5. Busbar bracket design may vary
  6. If reinstalling the same charge port: Apply two drops of electrical joint compound on each of the charge port busbar leads (x2), on the side that makes contact with the charge port.
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
    Note
    Make sure the contact surfaces are completely covered with electrical joint compound.
    Figure 6. Busbar bracket design may vary
  7. Install the nuts (x2) that attach the busbar leads to the charge port.
    9 Nm (6.6 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  8. At the charge port, use the Hioki resistance meter to measure the resistance between the charge port busbar lead and the charge port busbar stud. Also perform this test on the other lead and stud.
    Note
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.325 mΩ (325 μΩ). If the measured resistance is above 0.325 mΩ (325 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again, as appropriate.
    Note
    If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If after 4 attempts the resistance is consistently lower than 0.050 mΩ (50 μΩ), the test has passed; continue to the next step.
  9. Remove the HV insulating gloves and leather over gloves.
  10. Install the safety cap on the busbar brackets, making sure to engage the two locking tabs.
  11. Connect the 3-phase connector on the charge port, and then slide the locking tab downward.
    Figure 7. Model 3 shown, Model Y similar
  12. Connect the AC logic connector on the charge port, and then install the white locking tab.
    v
    Figure 8. Model 3 shown, Model Y similar
  13. Connect the DC logic connector on the charge port, and then install the white locking tab.
    Figure 9. Model 3 shown, Model Y similar
  14. Connect the electrical connector to the charge port actuator, and then engage the locking tab.
    CAUTION
    Premere la linguetta di blocco rossa verso il connettore per inserire il meccanismo di blocco. NON premere in basso o tirare verso l'alto la linguetta di blocco rossa.
  15. Install the LH C-Pillar bracket. See .
  16. Install the LH upper C-pillar trim. See .
  17. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  18. Install the LH trunk pocket bracket. See .
  19. Install the LH load floor bracket. See .
  20. Install the trunk sill trim. See #GUID-65DAFEC6-8C71-450D-A401-8CD4EB2422E2.
  21. Install the front trunk floor trim. See .
  22. Install the rear trunk floor trim. See .
  23. Install the LH lower C-pillar trim. See .
  24. Reconnect LV power. See 12V/LV Power (Disconnect and Connect).
  25. Install the HEPA filter assembly. See .
  26. Close the liftgate.
  27. Move the front seats to the original position.
  28. Confirm the AC and DC charging work properly.
  29. Raise all windows and close all doors.