Glass - Roof - Fixed (Remove and Replace)
Código de corrección
1020020012
FRT
1.08
NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección y el FRT mencionados anteriormente reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga.
NOTA: Consulte para obtener más información sobre los FRT y cómo se crean.
NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.
NOTA: Consulte para ver información sobre prácticas de trabajo seguras.
- 2026-08-05: Added step to change roof glass configuration type.
- 2026-06-01: Added warnings to set drill clutch to 1 when using Spider tool.
- 2024-12-10: Added new caution about Pre-Installation Glass Inspection service requirements.
- 2024-03-26: Updated 13 mm to 12.5 mm bead width and 23mm to 20 mm bead height.
Equipment:
- 1571168-00-A Kit de extracción de cristales WRD Spider 3
- 1126456-00-A Battery Powered Drill
Retirar
- Open all doors and lower all windows.
- Apply masking tape to protect the paint on the vehicle.
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Measure and record the gaps from the fixed roof glass to windshield, body sides, and backlight glass.
NoteThe gap measurements are used for the installation of the fixed roof glass.
- Prepare the WRD Spider 3 glass removal kit (1571168-00-A).
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Secure the line to the starter tool and push the tool through the urethane at the LH rear corner of the fixed roof glass assembly.
CAUTIONBe careful not to damage the headliner assembly and exterior paint.
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Release the line from the starter tool and wrap the line around the exterior of the fixed roof glass assembly.
NoteMake sure enough length is pulled through the glass, and the line sits underneath the glass.
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Insert an end of the nylon cord through the eye of that starter tool and pull it into inside of the body.
NoteThe starting tool shall be close to the glass corner as far as possible, so as to obtain a relatively large space for the nylon cord to pass through.
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Attach the anchor point to the interior of the fixed roof glass assembly, and then secure the line to the anchor.
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Secure the interior side of the line to the Spider cutting tool.
NoteFollow the instructions on the Spider tool. Feed the line through the opening of the cutting tool and tie a knot to secure the line in place. If the spindle is not turned the proper direction, the cutting tool will be damaged.
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Secure the Spider cutting tool to the interior side of the fixed roof glass assembly.
NoteNote the orientation of the cutting line. Make sure the line wraps over the large pulley and holds a 90 degree angle.
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Install an angle driver to an electric drill and set the drill clutch to 1.
WarningFailure to set the drill clutch to 1 may result in serious injury.
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Use the drill to turn the spindle on the cutting tool. Begin cutting urethane around
the glass.
WarningDo not begin cutting the windshield without first setting the drill clutch to 1. Failure to do so may result in serious injury.WarningWear appropriate eye and hand protection while cutting the glass assembly.CAUTIONPlace a plastic guard to protect the headliner assembly.CAUTIONTake precaution to make sure the line goes above the datums and the roof brackets. If the line gets caught on the roof bracket then the line will break.TIpUse the headliner protector or a trim tool to apply upward pressure to the line as it cuts. Do not use your hands.TIpMove the cutting tool as needed while keeping the line close to a 90° angle. If the line gets stuck, try to pull it backwards in order release it from under the metal roof bracket or change the positions of the anchor and cutting tool.
Figure 1. Plastic guard to protect the headliner -
Attach suction cups (x2) to each corner of the fixed roof glass.
- With an assistant, remove the fixed roof glass from the vehicle.
- Remove the suction cups from the fixed roof glass.
- Use a scraper to remove old urethane from the body, and then wipe the body to clean the surfaces with isopropyl alcohol wipes.
Instalar
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Attach suction cups (x2) to each corner of the new fixed roof glass.
- Clean the leading edge of the fixed roof glass with isopropyl alcohol wipes. Allow the surface to dry before continuing to the next step.
- Clean the urethane path on the vehicle with an isopropyl alcohol wipes. Allow the surface to dry before continuing to the next step.
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Apply urethane primer to the vehicle body along the urethane path and in areas that were damaged during removal of the fixed roof glass.
NoteAllow the primer to dry for at least 2 minutes.
- Remove the masking tape from the vehicle.
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Apply urethane to the body following the original path.
NoteMake sure that the urethane bead has a triangular cross-section of approximate width 12.5 mm and height 20 mm.
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With an assistant, place the new fixed roof glass onto the vehicle.
NoteAlign the datum at the rear of the glass to the body.
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Using the gap measurements that were recorded during removal of the fixed roof glass, press the new fixed roof glass onto the body.
NoteMake sure that the glass is tightly attached to the vehicle body.
- Verify that the clearances with the windshield, body sides, and backlight glass are within the gap measurements and adjust, if necessary.
- Remove the suction cups from the new fixed roof glass.
- Apply tape to attach the fixed roof glass temporarily.
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Reposition the windshield and backlight glass seals, if necessary.
NoteSpray glass cleaner to lubricate the seals, if necessary.
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Remove the masking tape after the urethane has cured.
CAUTIONNo conduzca el vehículo hasta que haya transcurrido el tiempo de conducción mínimo recomendado por el fabricante del adhesivo. Dow Betaseal Express tiene un tiempo de conducción mínimo de 1 hora a temperaturas de 0 °F (-18 °C) o más altas. Si es necesario, deje la cinta aplicando presión sobre el cristal del vehículo e indique al cliente que puede retirarla una vez transcurridas 24 horas. Además, indique al cliente que debe evitar velocidades de conducción altas y baches a alta velocidad durante las siguientes 24 horas.
- Enter Service Mode Plus. See .
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Select . Select the configuration for the type of glass that was just
installed.
Figure 2. - Exit Service Mode.
- Raise all windows and close all doors.