2025-09-04

Charge Port (GB) (Remove and Replace)

Correction code 44012702 0.90 NOTA: Salvo explicitamente indicado em contrário no procedimento, o código de correção acima e o FRT refletem todo o trabalho necessário para a realização deste procedimento, incluindo os procedimentos associados. Não acumule códigos de correção, salvo se explicitamente instruído. NOTA: Consulte Tempos de taxa fixa para saber mais sobre FRT e sobre a respetiva criação. NOTA: Consulte Proteção pessoal para garantir que utiliza o EPI adequado durante a realização do procedimento abaixo. NOTA: Consulte para conhecer as práticas seguras e saudáveis de trabalho.

Equipment:
  • 1076928-00-A Hioki 9461
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Apenas os técnicos que tenham concluído todos os cursos obrigatórios de certificação estão autorizados a realizar este procedimento. A Tesla recomenda que os técnicos de outros prestadores de serviços frequentem uma formação equivalente antes de realizarem este procedimento. Para obter mais informações sobre os requisitos de técnicos Tesla, ou para ver descrições do assunto para terceiros, consulte Requisitos de certificação em alta tensão. Os técnicos devem usar equipamento de proteção individual (EPI) adequado e luvas isolantes de alta tensão com uma classe mínima de 0 (1000 V) sempre que manusearem cabos de alta tensão, barramentos ou encaixes. Para obter mais informações de segurança, consulte a nota técnica TN-15-92-003, Tópicos de cuidados e sensibilização para a alta tensão.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

Remova todas as joias (relógios, pulseiras, anéis, colares, brincos, chapas de identificação, piercings, etc.) e todos os objetos (chaves, moedas, canetas, lápis, ferramentas, fixadores, etc.) dos bolsos antes de realizar qualquer procedimento que o exponha a alta tensão.

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Warning

Se tiver de usar óculos graduados para a realização segura de qualquer procedimento, certifique-se de que estão bem presos à cabeça e que não caem.

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Warning

Proper Personal Protective Equipment (PPE) is required to perform this procedure:

  • High Voltage (HV) insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

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Warning

Make sure that the HV gloves are not expired. HV gloves can be used up to 12 months after the testing date printed on the glove, but only 6 months after first use even if the gloves are still within the 12-month period.

Torque Specifications

Table 1. Torque Specifications: Charge Port (GB) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Nuts (x2) that attach the charge port busbar leads to the charge port assembly
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
 Reuse
Bolts (x3) that attach the charge port to the vehicle
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
 Reuse

Remove

  1. Open all four doors and lower all four windows.
  2. Move the front seats forward.
  3. Remove the HEPA filter assembly. See .
  4. Open the charge port door.
  5. Open the liftgate.
  6. Disconnect 12V/LV power. See 12V/LV Power (Disconnect and Connect).
  7. Perform the charge port voltage check procedure. See .
  8. Remove the LH lower C-pillar trim. See .
  9. Remove the rear trunk load floor. See .
  10. Remove the front trunk load floor. See .
  11. Remove the trunk sill trim. See #GUID-65DAFEC6-8C71-450D-A401-8CD4EB2422E2.
  12. Remove the LH trunk load floor bracket. See .
  13. Remove the LH trunk pocket bracket. See .
  14. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  15. Remove the LH upper C-pillar trim. See .
  16. Remove the LH C-Pillar bracket. See .
  17. Release the locking tab, and then disconnect the electrical connector from the charge port assembly.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    NÃO pressione a patilha de bloqueio vermelha para baixo. Afaste a patilha do conetor até este desbloquear. Em seguida, continue a puxar a estrutura principal do conetor até o libertar completamente.
    Figure 1. Model 3 shown, Model Y similar
  18. Remove the white locking tab, and then disconnect the DC logic connector from the charge port.
    Figure 2. Model 3 shown, Model Y similar
  19. Remove the white locking tab, and then disconnect the AC logic connector from the charge port.
    Figure 3. Model 3 shown, Model Y similar
  20. Push the locking tab upward, and then disconnect the 3-phase connector from the charge port.
    Figure 4. Model 3 shown, Model Y similar
  21. Use a pick to gently release the tabs (x2) that attach the safety cap to the busbar brackets, and then remove the safety cap.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not pry with excessive force, as doing so could damage the safety cap.
  22. Inspect and put on the HV insulating gloves and leather over gloves.
  23. Remove the nuts (x2) that attach the charge port busbar leads to the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  24. Remove the HV insulating gloves and leather over gloves.
  25. Remove the bolts (x3) that attach the charge port to the vehicle, and then remove the charge port from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket

Install

  1. Perform a zero adjust of the Hioki resistance meter in preparation to measure resistances later in this procedure. See .
  2. If reinstalling the same charge port: Clean the charge port busbar HV header at the back of the charge port assembly with an IPA wipe, and allow to dry for 1 minute.
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use a plastic trim tool to push the IPA wipe into the crevices of the charge port busbar HV header.
  3. Position the charge port on the vehicle, and then install the bolts (x3) that attach the charge port to the vehicle.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  4. Inspect and put on the HV insulating gloves and leather over gloves.
  5. Use an IPA wipe to clean all residue and debris from the charge port busbar leads, and then air dry for 1 minute.
    Figure 5. Busbar bracket design may vary
  6. If reinstalling the same charge port: Apply two drops of electrical joint compound on each of the charge port busbar leads (x2), on the side that makes contact with the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the contact surfaces are completely covered with electrical joint compound.
    Figure 6. Busbar bracket design may vary
  7. Install the nuts (x2) that attach the busbar leads to the charge port.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
  8. At the charge port, use the Hioki resistance meter to measure the resistance between the charge port busbar lead and the charge port busbar stud. Also perform this test on the other lead and stud.
    Informational PurposesAn informational icon, calling your attention
    Note
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.325 mΩ (325 μΩ). If the measured resistance is above 0.325 mΩ (325 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again, as appropriate.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If after 4 attempts the resistance is consistently lower than 0.050 mΩ (50 μΩ), the test has passed; continue to the next step.
  9. Remove the HV insulating gloves and leather over gloves.
  10. Install the safety cap on the busbar brackets, making sure to engage the two locking tabs.
  11. Connect the 3-phase connector on the charge port, and then slide the locking tab downward.
    Figure 7. Model 3 shown, Model Y similar
  12. Connect the AC logic connector on the charge port, and then install the white locking tab.
    v
    Figure 8. Model 3 shown, Model Y similar
  13. Connect the DC logic connector on the charge port, and then install the white locking tab.
    Figure 9. Model 3 shown, Model Y similar
  14. Connect the electrical connector to the charge port actuator, and then engage the locking tab.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Pressione a patilha de bloqueio vermelha em direção ao conetor para engatar o mecanismo de bloqueio. NÃO pressione a patilha de bloqueio vermelha para baixo nem a puxe para cima.
  15. Install the LH C-Pillar bracket. See .
  16. Install the LH upper C-pillar trim. See .
  17. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  18. Install the LH trunk pocket bracket. See .
  19. Install the LH load floor bracket. See .
  20. Install the trunk sill trim. See #GUID-65DAFEC6-8C71-450D-A401-8CD4EB2422E2.
  21. Install the front trunk floor trim. See .
  22. Install the rear trunk floor trim. See .
  23. Install the LH lower C-pillar trim. See .
  24. Reconnect LV power. See 12V/LV Power (Disconnect and Connect).
  25. Install the HEPA filter assembly. See .
  26. Close the liftgate.
  27. Move the front seats to the original position.
  28. Confirm the AC and DC charging work properly.
  29. Raise all windows and close all doors.