Recent Changes In This Manual

The list below shows procedures or pages that have been added or updated recently.

Procedure/Page Description Date
Body Structure Materials and Allowed Operations The section "Repairing Cosmetic Damage" has been updated. 08-October-24
Approved Chemicals Updated the approved list of Non-Structural Adhesives. 10-September-24
Approved Squeeze-Type Resistance Spot (STRS) Welders New welding caps approved for Pro Spot welders. 19-August-24
Shock Tower Assembly (Front) Procedure steps, images, and fasteners updated. 13-August-24
Rear Node (Complete) Procedure steps, images, and fasteners updated. 26-July-24
Rear Wheelhouse Extension Procedure steps, images, and fasteners updated. 19-July-24
Quarter Inner Complete Assembly Procedure steps, images, and fasteners updated. 12-July-24
Rear Panel Assembly (Vehicles Built After May 21, 2024) New procedure added. 11-June-24
Rear Panel Assembly This procedure has been renamed Rear Panel Assembly (Vehicles Built Through May 21, 2024). 11-June-24
Rear Trunk Floor (Vehicles Built After May 21, 2024) New procedure added. 11-June-24
Rear Trunk Floor This procedure has been renamed Rear Trunk Floor (Vehicles Built Through May 21, 2024). 11-June-24
Trunk Waterfall Panel (Vehicles Built After May 21, 2024) New procedure added. 11-June-24
Trunk Waterfall Panel This procedure has been renamed Trunk Waterfall Panel (Vehicles Built Through May 21, 2024). 11-June-24
Compressor Mount Bracket Procedure steps, images, and fasteners updated. 6-June-24
Approved Frame Bench Systems and Optional Electronic Measuring Systems Updated the approved vehicles for the Globaljig Evolution 5.0 frame bench. 6-June-24
Approved Gas Metal Arc (GMA) Welders and Welding Wire Updated the list of Approved GMA Welding Wires. 20-May-24
Cast Rear Node Repair Guidelines (Vehicles Built Through October 12, 2022) Procedure renamed (was Cast Rear Node Repair Guidelines). 17-May-24
Cast Rear Node Repair Guidelines (Vehicles Built After October 12, 2022) New procedure added. 17-May-24
Quarter Outer Skin (Vehicles Built Through February 17, 2022) Updated procedure steps and images to include information about hemmed flange. 1-May-24
Quarter Outer Skin (Vehicles Built After February 17, 2022) Updated procedure steps and images to include information about hemmed flange. 1-May-24
Quarter Outer Complete (Vehicles Built Through February 17, 2022) Updated procedure steps and images to include information about hemmed flange. 1-May-24
Quarter Outer Complete (Vehicles Built After February 17, 2022) Updated procedure steps and images to include information about hemmed flange. 1-May-24
Body Side Outer Updated procedure steps and images to include information about hemmed flange. 1-May-24
Installing the Replacement Component Updated to include information about hemmed flanges. 1-May-24
Body Side Outer Procedure steps, images, and fasteners updated. 19-April-24
Shock Tower Assembly (Front) Procedure prerequisites, post requisites, images, and fasteners updated. 25-March-24
Steering Gear Replacement Guidelines Steering gear component images added. 23-February-24
Approved Fasteners and Fastener Tools for Structural Repairs Added alternative 4.8 mm countersunk rivet. 08-February-24
Contacting Tesla Collision Repair Contact instructions for North American Tesla Collision Repair Centers has been updated. 10-January-24
Body Structure Materials and Allowed Operations Paintless dent repair information added. 03-January-24
SRS Inspection and Component Replacement Images have been updated. 03-January-24
Approved Frame Bench Systems and Optional Electronic Measuring Systems The list of approved frame benches has been updated. 01-December-23
Torque Box Inner Prerequisite (Sill Complete) removed, and procedure steps, images, and fasteners updated. 08-November-23
Wheelhouse Outer (Section) (Vehicles Built for North America Only) New procedure added. 08-November-23
Wheelhouse Outer (Section) (Vehicles Not Built for North America) New procedure added. 08-November-23
Approved Chemicals Combined the "Approved Urethane Sealants" and "Windshield Glass Primer and Adhesive" sections into "Approved Windshield Glass Primers and Adhesives." 24-October-23
Body Side Outer Sectioning information and guidelines have been updated. 24-October-23
Wheelhouse Outer (Section) (Vehicles Not Built for North America) This procedure has been added. 10-October-23
Wheelhouse Outer This procedure has been renamed Wheelhouse Outer (Complete). 10-October-23
Preparing a Total Loss Vehicle for Transport The steps to make sure the vehicle is safe to transport have been updated. 21-August-23
Quarter Outer Skin (Vehicles Built Through February 17, 2022) Procedure steps, images, service part, and fasteners updated. 21-June-23
Lamp Housing Assembly (Vehicles Built Through February 17, 2022) New procedure added. 21-June-23
Lamp Housing Assembly (Vehicles Built After February 17, 2022) New procedure added. 21-June-23
Quarter Outer Complete (Vehicles Built After February 17, 2022) New procedure added. 08-June-23
Quarter Outer Complete (Vehicles Built Through February 17, 2022) New procedure added. 08-June-23
Quarter Outer Skin (Vehicles Built After February 17, 2022) Procedure steps, images, parts, and fasteners updated. 08-June-23
Quarter Outer Skin (Vehicles Built Through February 17, 2022) Procedure steps, images, parts, and fasteners updated. 08-June-23