2026-08-10

Dash Reinforcement Panel

Correction code: 10101005602 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair and Service repair work required to perform this procedure, including the linked Collision Repair procedures and linked Service procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Depending on the damage to the vehicle, additional repairs may be required.

Repair Procedure

  1. Remove the Hood Assembly (Remove and Replace).
  2. Remove the Carrier - Front End (Remove and Replace).
  3. Remove the Module - Cooling Fan (Remove and Replace).
  4. Remove the Superbeam (Remove and Replace).
  5. Remove the Supermanifold (Remove and Replace).
  6. Remove the Windshield (Remove and Install).
  7. Remove the Insulator - Top Cowl (Remove and Replace).
  8. Remove the Insulator - Dash (HW3) (Remove and Replace).
  9. Remove the Carpet - Interior Complete (Remove and Replace).
  10. Remove the Wiper Module (Remove and Replace).
  11. Remove the Crossmember - V Brace - Shock Tower (Remove and Replace).
  12. Remove the Brake Lines - Master Cylinder to ABS (Remove and Replace).
  13. Remove the Electromechanical Brake Booster Assembly (Remove and Replace).
  14. Remove the Harness - Main Front (Remove and Replace).
  15. Remove the Noise Absorber - Motor Bay - Front Bulkhead (Remove and Replace).
  16. Perform GMA welding as indicated on the replacement component.

    GMA Weld

    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning
    To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
    Note
    Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
  17. Remove the original component.

    or Factory Spot Welds

    or RIVTAC

    or Bolt, Torx-head

  18. Prepare for installation.
  19. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
    Note
    Apply additional adhesive to fill and seal the gap in the area circled in red.
  20. Install the new component or components.
  21. Perform any necessary post-repair operations.
  22. Install the Noise Absorber - Motor Bay - Front Bulkhead (Remove and Replace).
  23. Install the Harness - Main Front (Remove and Replace).
  24. Install the Electromechanical Brake Booster Assembly (Remove and Replace).
  25. Install the Brake Lines - Master Cylinder to ABS (Remove and Replace).
  26. Install the Crossmember - V Brace - Shock Tower (Remove and Replace).
  27. Install the Wiper Module (Remove and Replace).
  28. Install the Carpet - Interior Complete (Remove and Replace).
  29. Install the Insulator - Dash (HW3) (Remove and Replace).
  30. Install the Insulator - Top Cowl (Remove and Replace).
  31. Install the Windshield (Remove and Install).
  32. Install the Supermanifold (Remove and Replace).
  33. Install the Superbeam (Remove and Replace).
  34. Install the Module - Cooling Fan (Remove and Replace).
  35. Install the Carrier - Front End (Remove and Replace).
  36. Install the Hood Assembly (Remove and Replace).