2025-08-06

Cowl Side to Sill Connector

Correction code: 10100125102 10100125202 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair work required to perform this procedure, including the linked Collision Repair procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Add any associated mechanical procedures needed to perform this procedure.

Parts List

Quantity Description Image / Notes
1 CONNECTOR - COWL SIDE TO SILL (Cowl Side to Sill Connector)
8 High Strength Structural Rivet, 6.5 mm
2 Structural Rivet, 6.5 mm Medium
3 Flow Form Rivet S48
1 Flow Form Rivet S58
1 Bolt, Torx-head , M8x34 Tesla part number 1022448-00-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the original component.

    or Factory Spot Welds

    or Drill through factory spot welds
    Informational PurposesAn informational icon, calling your attention
    Note
    When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
    or Factory Structural Rivets
    Informational PurposesAn informational icon, calling your attention
    Note
    Only some vehicles have a rivet installed in this location.

    or RIVTAC

    or Bolt, Torx-head

  2. Prepare for installation.
    or High Strength Structural Rivets, 6.5 mm
    Informational PurposesAn informational icon, calling your attention
    Note
    For the rivet location circled in red, install a rivet only if there is a pre-existing hole in the Sill component.

    or Structural Rivets, 6.5 mm Medium

    or Flow Form Rivets, S48

    or Flow Form Rivets, S58

    or Bolt, Torx-head

  3. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  4. Install the new component or components.
    Torque the bolt to 30 Nm.
  5. Perform any necessary post-repair operations.